Vehicle segment

Commercial EV Fleet Battery Recycling

Depot decommissioning planned against replacement schedules, telematics-led valuation and consolidated certificates for electric vans, trucks and fleet cars.

Calculate pack value

Removing a commercial fleet EV battery pack for recycling

Facilities

Annual capacity

735,500 TPA

Cities covered

117

Quote turnaround

48 hrs

Scope

What the programme covers

Retirement forecasting

Telematics SOH trends let us forecast retirements months ahead and reserve collection capacity.

Depot decommissioning

Crews remove packs on site under lock-out tag-out with forklift-rated battery tables.

Residual-value settlement

Measured module health, not vehicle age, sets the payout, with second-life revenue share options.

Consolidated certificates

Batch retirements close with one certificate per consignment instead of one per vehicle.

Heavy-pack logistics

Truck and van packs above 500 kg move in rated crates with load restraint engineered for the mass.

Data handling

BMS and telematics data tied to vehicles and drivers is handled under agreed retention and wiping rules.

Workflow

From declaration to certificate

1
Share the fleet plan
Provide the replacement schedule and any telematics SOH data.
2
Reserve collection windows
Collections are booked to match vehicle swaps at each depot.
3
Remove on site
Packs are isolated and lifted at the depot and crated for transport.
4
Settle in batches
Grading results roll into one settlement and certificate per batch.

Specification

At a glance

Parameter	Detail
Typical pack	20–200 kWh
Handling	Rated crates, forklift access
Common chemistries	LFP, NMC 811
Settlement	Per batch after grading

Commercial EV Fleet Battery Recycling — key parameters.

Packs

Commercial Fleet packs we handle

Pack data, grading curves and recovery estimates for each model.

21.3 kWh · IndiaTata Ace EV 21.5 kWh · IndiaTata Xpres-T EV 21.2 kWh · IndiaMahindra eVerito 71.7 kWh · IndiaBYD e6 Fleet 131 kWh · GlobalFord F-150 Lightning ER 135 kWh · GlobalRivian R1T Large Pack 200 kWh · IndiaAshok Leyland Boss EV Truck

Direct answers

Frequently asked questions

How far ahead should a fleet plan retirements?

Around 18–24 months for large fleets, using telematics SOH trends, so collection capacity and budgets can be planned.

Does telematics data change the price?

It speeds up grading and improves forecast accuracy, but the final price is set by bench measurement.

Can you remove packs at our depot?

Yes, where there is suitable space, forklift access and a safe isolation area.

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From the resource library

Ready to move packs?

Share volumes, chemistry and condition. A binding quote with logistics and paperwork follows within 48 hours.