EVBatteryRecycling
Explainer · Recycling Process

Battery Recycling Terminology: A Working Glossary

Key terms include state of health, black mass, hydrometallurgy, leaching, precursor cathode active material, EPR certificate, chain of custody, and grade banding.

ML

Marcus Lindqvist

Director of Hydrometallurgy

3 min read Updated 2025-05-30
Close-up of a robotic gripper lifting a battery module out of an opened EV pack

The short answer

Key terms include state of health, black mass, hydrometallurgy, leaching, precursor cathode active material, EPR certificate, chain of custody, and grade banding. Precise vocabulary matters because contracts and certificates turn on these definitions.

On this page4 sections

Key takeaways

  1. 1Shared vocabulary prevents costly misunderstandings in contracts, certificates and technical reports.
  2. 2State of health, black mass and recovery rate are the three terms most often used loosely.
  3. 3Several terms have regulatory definitions that differ from everyday industry usage.
01

Condition and testing terms

State of health describes remaining capacity as a percentage of rated capacity, although some reports blend in resistance or other indicators without saying so. State of charge is simply how full the battery is at a given moment and says nothing about its condition. Internal resistance, measured with DC current pulses or inferred from impedance spectroscopy, indicates how much a cell heats and how far its voltage sags under load, which matters greatly for second-life suitability.

Grading is the process of assigning a module to a band based on test results. On our benches Grade A means at least 85% retained capacity, Grade B covers 75% to 85%, Grade C covers 65% to 75%, and anything lower or defective is routed to refining. Other organisations use different thresholds, so asking which definition a counterparty uses before comparing prices avoids disputes about value once modules have already changed hands.

TermMeaningCommon confusion
SOHRemaining capacity vs rated capacityConfused with state of charge
SOCCurrent charge levelMistaken for battery condition
DCIRResistance from a DC current pulseNot directly comparable with AC impedance
EISImpedance measured across a frequency sweepAssumed to replace capacity testing
Common condition and testing terms
02

Process and materials terms

Black mass is the powder left after cells are shredded and casings, foils and plastics are separated out. It contains cathode and anode active material and is traded on its assayed metal content. Mechanical pretreatment covers discharge, dismantling, shredding and separation, while thermal pretreatment removes electrolyte and binder either before or after shredding. Both affect the composition of the black mass and therefore how a refinery will price and process it.

Hydrometallurgy dissolves metals in acid and recovers them as individual salts through impurity removal, solvent extraction and crystallisation. Pyrometallurgy smelts material at high temperature to produce a metal alloy and a slag, with some elements lost to the slag. Precursor cathode active material, usually shortened to pCAM, is the mixed hydroxide or similar compound that cathode makers convert into finished cathode active material, known as CAM, for new cells.

  • Black mass: shredded active material, priced on assay
  • Leaching: dissolving metals from black mass in acid
  • Solvent extraction: separating dissolved metals into individual streams
  • pCAM and CAM: precursor and finished cathode active material
03

Regulatory and commercial terms

Under the EU Battery Regulation, recycling efficiency describes the share of a battery's mass that a process recycles, while material recovery refers to specific elements such as lithium, cobalt, nickel and copper recovered for reuse. Extended producer responsibility, or EPR, is the principle that producers pay for and organise the end-of-life management of the products they place on the market, whether directly or through a producer responsibility organisation.

Payables are the percentage of contained metal value that a black mass buyer agrees to pay, usually linked to a published price index. A recovery certificate records the quantity processed and the outcomes achieved, while an EPR certificate in India is generated on the central portal against verified recycling. The battery passport is the EU's digital record that relevant batteries must carry from February 2027, covering composition, origin and end-of-life information.

Questions

Frequently asked questions

Is recovery rate the same as recycling efficiency?

No. Recycling efficiency looks at total mass recycled, while material recovery is stated per element. A process can show high overall efficiency and still recover little lithium, which is why per-metal figures matter.

Why do SOH figures differ between test reports?

Test rate, temperature, rest periods and whether resistance is blended in all change the result. Ask for the method alongside the figure before comparing two reports.

Turn this into a plan for your packs

Send pack counts, chemistry and approximate state of health. You get an indicative value split, a slotted collection window and pre-filled dangerous goods paperwork.

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