EVBatteryRecycling
Refining stagePassenger · NMC 811 (2170)

Mercedes-Benz EQS 580 battery recycling in Reno, Nevada

Reno, Nevada does not take whole packs. It receives black mass made from Mercedes-Benz EQS 580 modules that failed grading, and turns it into battery-grade salts.

Pack value at 80% SOH

5,053 USD

Hybrid Split

Second-life share

47%

At 80% SOH

Site capacity

45,000 TPA

Hydrometallurgical Refinery

Cities served

7

From Reno, Nevada

Mercedes-Benz EQS 580 pack data
Route

Where a Mercedes-Benz EQS 580 pack goes from Reno, Nevada

  1. 1

    Collected via Dallas, Texas

    Whole packs enter the network at Dallas — Texas Reverse Logistics Yard, 2,190 km away, where they are weighed and de-energised.

  2. 2

    Graded at Fremont, California

    Modules travel 291 km to Fremont — California Diagnostics Works for capacity, resistance and impedance testing across all 12 modules.

  3. 3

    Second life at Gothenburg, Sweden

    At 80% SOH about 47% of the pack qualifies for reuse and goes to Gothenburg — Nordic Second-Life Campus (8,309 km). Good — grade-A modules above 80% SOH qualify for commercial-scale BESS strings.

  4. 4

    Refining at Reno, Nevada

    Black mass from failed modules is leached and refined here into battery-grade nickel, cobalt and lithium salts.

StageFacilityDistance
Nearest intake yardDallas — Texas Reverse Logistics Yard2,190 km
Nearest grading benchFremont — California Diagnostics Works291 km
Nearest second-life worksGothenburg — Nordic Second-Life Campus8,309 km
Straight-line distances from Reno, Nevada to the next facilities in the network.

Faster option

The closest direct intake sites for Mercedes-Benz EQS 580 packs are Dallas, Texas (2,190 km) and Monterrey, Nuevo Leon (2,378 km).
The pack

Inside the Mercedes-Benz EQS 580 battery

The Mercedes-Benz EQS 580 (2022) carries a 107.8 kWh NMC 811 Cylindrical 2170 pack with 12 modules at 400 V, weighing roughly 604 kg. High-nickel cylindrical cells with the strongest hydrometallurgical recovery credit per tonne of black mass.

Service yearSOHGradeValue
Year 295.7%A — BESS readyUSD 6,812
Year 491.4%A — BESS readyUSD 6,544
Year 687.1%A — BESS readyUSD 6,276
Year 882.8%B — Second lifeUSD 5,521
Year 1078.5%B — Second lifeUSD 4,826
Modelled state of health and residual value for the Mercedes-Benz EQS 580 pack.
NMC 811 (2170)

What the chemistry means here

01

How it ages

NMC 811 loses capacity through a mix of SEI growth, cathode surface reconstruction and micro-cracking of nickel-rich particles. Resistance climbs faster than in LFP, which matters as much as capacity for second-life duty.

02

Thermal behaviour

High-nickel NMC cathodes release oxygen as they decompose, so once runaway starts it is fast and energetic. Cylindrical 2170 cells vent through a designed rupture point, which helps, but cell-to-cell propagation inside a tightly packed module is the main hazard.

Handling NMC 811 (2170)

Cylindrical modules are dense and often liquid-cooled: drain and cap coolant lines, check for coolant ingress, and keep modules below 30% state of charge for storage and transport.
Passenger handling

Collecting a Mercedes-Benz EQS 580 pack

107.8 kWh, 12 modules, about 604 kg — this is how the Reno, Nevada team plans the job.

Removing a passenger EV battery pack for recycling
01

Removal

Packs are dropped on a vehicle lift using the OEM procedure and a rated battery table, then isolated at the service disconnect.

02

Packaging

One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed.

03

Consolidation

Dealer and workshop returns are consolidated into full truckloads, typically eight or more packs per run.

Before the truck arrives

  • Pull the service disconnect and record pack voltage
  • Drain or cap coolant lines before lifting
  • Photograph the pack casing and any impact damage
  • Keep the VIN and pack serial together on the manifest

Reno, Nevada site notes

  • Only black mass and cell or cathode scrap are accepted at this site.
  • Bulk bags must be sealed, labelled and accompanied by chemistry declarations.
  • Deliveries are booked into fixed dock windows at the industrial centre.
  • Settlement follows sampling and assay at intake, with results shared with the consignor.
Recovery

What this pack yields

lithium

6.13 kg

nickel

39.6 kg

cobalt

4.91 kg

manganese

4.56 kg

copper

19.63 kg

aluminium

16.47 kg

Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.

Compliance

Rules in United States

EPA universal waste rules, DOT hazardous materials regulations and state programmes

Regulator: EPA, DOT PHMSA and state environmental agencies

The refinery is permitted through the Nevada Division of Environmental Protection, with conditions on air emissions, water use and hazardous materials. Inbound feed is managed under the applicable US EPA hazardous or universal waste rules, and shipments follow US DOT hazardous materials regulations.

FAQ

Mercedes-Benz EQS 580 in Reno, Nevada: common questions

Can I drop off a Mercedes-Benz EQS 580 battery at Reno, Nevada?

Reno, Nevada is a hydrometallurgical refinery and does not accept whole packs from customers. Book a collection and the pack enters the network at Dallas, Texas, 2,190 km away.

What happens to Mercedes-Benz EQS 580 modules after Reno, Nevada?

Collected via Dallas, Texas, then Graded at Fremont, California, then Second life at Gothenburg, Sweden, then Refining at Reno, Nevada. At 80% SOH roughly 47% of the pack goes to second life and the rest is refined.

How should a Mercedes-Benz EQS 580 pack be prepared for pickup?

Pull the service disconnect and record pack voltage. Drain or cap coolant lines before lifting. Photograph the pack casing and any impact damage. Keep the VIN and pack serial together on the manifest.

Which rules apply to Mercedes-Benz EQS 580 recycling in United States?

EPA universal waste rules, DOT hazardous materials regulations and state programmes, overseen by EPA, DOT PHMSA and state environmental agencies. Shipments follow DOT PHMSA 49 CFR requirements, with damaged or defective batteries under stricter special permits and packaging.

Coverage

Cities collected by Reno, Nevada

Retiring Mercedes-Benz EQS 580 packs near Reno, Nevada?

Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.