EV battery recycling in Fremont
Tesla Fremont assembly and service pack returns. Collections are run from Reno — Nevada Hydrometallurgy Refinery.
Pickup SLA
24 h
Coverage radius
90 km
Packs retiring / year
12,603
Catchment estimate
Active local names
1
Who we collect from in Fremont
Manufacturing clusters generate production scrap and off-spec cells during line ramp-up, warranty returns from early vehicles, and validation packs from test tracks. The material is usually single-chemistry and well documented, which makes it some of the cleanest feed in the network.
- Cell and pack assembly plants
- Tier-one module suppliers
- Vehicle assembly lines
- Validation and test centres
How a Fremont collection runs
We run scheduled scrap collections from plant gates and tier-one suppliers, with dedicated bins per chemistry and a weighbridge reconciliation against each supplier's scrap log. Off-spec cells that never entered a vehicle are graded separately because their value profile is different from end-of-life packs.
- 1
Book the consignment
Share pack counts, chemistry and approximate state of health. We return an indicative value split and a slotted collection window.
- 2
Compliant pickup
Class 9 certified transport with a pre-filled dangerous goods declaration, transporter authorisation and chain-of-custody sheet. Weekly or fortnightly scheduled scrap runs.
- 3
Grading via Reno, Nevada
Every module is tested for capacity, DC resistance and impedance so value is set on measurement, not on age.
- 4
Certificate issued
A recovery certificate with achieved percentages per metal and downstream vendor disclosure, for reporting under EPA universal waste rules, DOT hazardous materials regulations and state programmes.
The rules in United States
EPA universal waste rules, DOT hazardous materials regulations and state programmes
Regulator: EPA, DOT PHMSA and state environmental agencies
The US has no federal extended producer responsibility law for EV batteries. Lithium-ion batteries can be managed under EPA's universal waste rules, transport follows DOT PHMSA hazardous materials regulations, and states such as California and New Jersey are moving towards producer responsibility for EV batteries. Recycled material processed in North America can also count towards IRA critical mineral requirements.
- Manage retired batteries under universal waste or state hazardous waste rules
- Package, mark and document shipments under 49 CFR hazardous materials rules
- Track state-specific EV battery take-back and reporting requirements
- Keep chain-of-custody evidence to support IRA critical mineral sourcing claims
Watch-out
Packs we collect around Fremont
Including models from manufacturers active in this area.
Recycling in Fremont: common questions
Where can I recycle an EV battery in Fremont?
Retired EV packs in Fremont are collected on a 24-hour SLA across a 90 km radius and processed through Reno — Nevada Hydrometallurgy Refinery. Book a pickup and the despatch desk confirms a window within one working day.
How much does EV battery recycling cost in Fremont?
Most healthy packs carry positive value rather than a cost: modules above 75% state of health settle at second-life rates and the remainder settles against contained metal. Heavily damaged packs can carry a handling charge.
Which rules apply to battery waste in Fremont?
EPA universal waste rules, DOT hazardous materials regulations and state programmes, overseen by EPA, DOT PHMSA and state environmental agencies. Shipments follow DOT PHMSA 49 CFR requirements, with damaged or defective batteries under stricter special permits and packaging.
What kind of material do you collect in Fremont?
As a manufacturing cluster, Fremont mainly produces production scrap & line returns. Collections run weekly or fortnightly scheduled scrap runs.
Retiring packs in Fremont?
Pickups within 24 hours across 90 km, with dangerous goods paperwork pre-filled.