EVBatteryRecycling
Article · Recycling Process

Inside Our Narela, Delhi Battery Recycling Hub

12,000 tonnes per annum of lithium-ion processing capacity, line by line.

ML

Marcus Lindqvist

Director of Hydrometallurgy

3 min read Updated 2025-11-05
Close-up of a robotic gripper lifting a battery module out of an opened EV pack

The short answer

The Narela, Delhi site is a reverse logistics yard processing up to 12,000 tonnes a year across hazmat transport staging, pack de-energising, module sorting & consolidation. It has operated since 2022 and typically receives e-rickshaw batteries from delhi aggregators and delivery and two-wheeler fleet packs.

On this page6 sections

Key takeaways

  1. 112,000 TPA reverse logistics yard, operating since 2022.
  2. 2Main feedstock: e-rickshaw batteries from delhi aggregators, delivery and two-wheeler fleet packs, electric bus depot retirements.
  3. 3Holds CPCB Registered, ISO 14001, ISO 45001, R2v3.
  4. 4Black mass goes to Haldia, West Bengal, about 1,337 km away.
01

What the site does

Narela, in north-west Delhi, is one of the capital's larger planned industrial areas, with good access to the northern arterial roads and to the depots of Delhi's bus operators, e-rickshaw fleets and delivery companies. The collection yard opened in the DSIIDC industrial area in 2022 to shorten collection times inside the city, where goods-vehicle restrictions make long runs from outside NCR slow and expensive.

Its 12,000 TPA of throughput is dominated by small, numerous units: e-rickshaw and two-wheeler batteries, plus passenger and commercial fleet packs. The yard consolidates and de-energises these loads and dispatches them to grading sites, most often the Gurugram hub. It also works with registered aggregators to bring batteries out of informal dismantling and into a documented channel. Every unit is weighed and logged so producers can trace it later.

02

What arrives at the gate

Feedstock at Narela, Delhi reflects its catchment and plant type. Every consignment is weighed, photographed and logged against the originating manifest before it enters the process area.

  • E-rickshaw batteries from Delhi aggregators
  • Delivery and two-wheeler fleet packs
  • Electric bus depot retirements
  • Informal-sector material brought into formal channels by registered aggregators
03

The process, step by step

The 3 operating lines — hazmat transport staging, pack de-energising, module sorting & consolidation — run the sequence below.

StageWhat happens
Booking & manifestPickup is scheduled against an approved manifest listing chemistry, pack count, mass and damage status.
Packaging supplyUN 3480 / UN 3481 approved containers, vermiculite and Class 9 labelling are supplied free on registration.
Collection & transitADR-class vehicles with trained hazmat crews and GPS telemetry move consignments to the yard.
Weighbridge intakeConsignments are weighed, photographed and reconciled against the manifest within 24 hours of arrival.
De-energising & sortingPacks are discharged to safe state of charge and sorted by chemistry and destination plant.
Onward dispatchSorted material is dispatched to the assigned grading or refining plant with a full chain-of-custody record.
Process sequence at the Narela, Delhi reverse logistics yard.
04

What sets the site apart

In-city collection base. Located inside Delhi to keep pickup times short for urban operators working within goods-vehicle restrictions.

Aggregator intake. Accepts consolidated loads from registered aggregators and records every unit individually.

Feeder to Gurugram grading. Sorted packs move on to the NCR grading hub, keeping turnaround short across the capital region.

05

Where material goes next

Material that Narela, Delhi does not finish on site moves to the nearest specialist facility in the network, keeping transport distances and dwell times down.

FacilityRoleDistance
NCR — Gurugram Collection & Grading HubCell Grading & Diagnostics48 km
Ludhiana — Mandi Gobindgarh Second-Life WorksSecond-Life BESS Works257 km
Kolkata — Haldia Refining WorksHydrometallurgical Refinery1,337 km
Onward routing from Narela, Delhi (straight-line distance).

Field note

Delhi goods-vehicle timing restrictions apply, so pickups are booked into permitted entry windows.
Questions

Frequently asked questions

Can aggregators deliver to Narela?

Yes. Registered aggregators can deliver consolidated loads, which are logged unit by unit before sorting.

Where are packs tested after collection?

Most are sent to the Gurugram hub for module-level grading, a short run across the NCR.

Do you collect small volumes near Narela, Delhi?

Yes, though consolidated pickups of eight or more packs give better per-unit logistics economics. Workshops with occasional single packs are pooled into a scheduled regional milk run.

Turn this into a plan for your packs

Send pack counts, chemistry and approximate state of health. You get an indicative value split, a slotted collection window and pre-filled dangerous goods paperwork.

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