Volvo XC40 Recharge battery recycling in Gothenburg, Sweden
Gothenburg, Sweden receives graded Volvo XC40 Recharge modules that passed as grade A or B and rebuilds them into warrantied stationary storage.
Pack value at 80% SOH
3,656 USD
Hybrid Split
Second-life share
47%
At 80% SOH
Site capacity
26,000 TPA
Second-Life BESS Works
Cities served
5
From Gothenburg, Sweden
Where a Volvo XC40 Recharge pack goes from Gothenburg, Sweden
- 1
Collected via Dubai, UAE
Whole packs enter the network at Dubai — Jebel Ali Logistics Yard, 4,962 km away, where they are weighed and de-energised.
- 2
Graded at Warsaw, Mazovia
Modules travel 838 km to Warsaw — Mazovia Grading Centre for capacity, resistance and impedance testing across all 27 modules.
- 3
Second-life build at Gothenburg, Sweden
Grade A and B modules — about 47% of a pack at 80% SOH — are matched and rebuilt into storage systems on site.
- 4
Refined at Rotterdam, South Holland
Remaining modules are shredded to black mass and refined at Rotterdam — Maasvlakte Refining Works, 802 km away.
| Stage | Facility | Distance |
|---|---|---|
| Nearest intake yard | Dubai — Jebel Ali Logistics Yard | 4,962 km |
| Nearest grading bench | Warsaw — Mazovia Grading Centre | 838 km |
| Nearest refinery | Rotterdam — Maasvlakte Refining Works | 802 km |
Faster option
Inside the Volvo XC40 Recharge battery
The Volvo XC40 Recharge (2021) carries a 78 kWh NMC 811 Cylindrical 2170 pack with 27 modules at 400 V, weighing roughly 437 kg. High-nickel cylindrical cells with the strongest hydrometallurgical recovery credit per tonne of black mass.
| Service year | SOH | Grade | Value |
|---|---|---|---|
| Year 2 | 94.9% | A — BESS ready | USD 4,893 |
| Year 4 | 90.6% | A — BESS ready | USD 4,699 |
| Year 6 | 86.3% | A — BESS ready | USD 4,478 |
| Year 8 | 82% | B — Second life | USD 3,893 |
| Year 10 | 77.7% | B — Second life | USD 3,410 |
What the chemistry means here
How it ages
NMC 811 loses capacity through a mix of SEI growth, cathode surface reconstruction and micro-cracking of nickel-rich particles. Resistance climbs faster than in LFP, which matters as much as capacity for second-life duty.
Thermal behaviour
High-nickel NMC cathodes release oxygen as they decompose, so once runaway starts it is fast and energetic. Cylindrical 2170 cells vent through a designed rupture point, which helps, but cell-to-cell propagation inside a tightly packed module is the main hazard.
Handling NMC 811 (2170)
Collecting a Volvo XC40 Recharge pack
78 kWh, 27 modules, about 437 kg — this is how the Gothenburg, Sweden team plans the job.
Removal
Packs are dropped on a vehicle lift using the OEM procedure and a rated battery table, then isolated at the service disconnect.
Packaging
One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed.
Consolidation
Dealer and workshop returns are consolidated into full truckloads, typically eight or more packs per run.
Before the truck arrives
- Pull the service disconnect and record pack voltage
- Drain or cap coolant lines before lifting
- Photograph the pack casing and any impact damage
- Keep the VIN and pack serial together on the manifest
Gothenburg, Sweden site notes
- Only graded modules are accepted.
- Modules must include grade reports.
- Finished systems ship by road or sea.
- Buyer visits can be arranged.
What this pack yields
lithium
4.44 kg
nickel
28.66 kg
cobalt
3.55 kg
manganese
3.3 kg
copper
14.2 kg
aluminium
11.92 kg
Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.
Rules in Sweden
EU Battery Regulation (EU) 2023/1542 and the Swedish battery ordinance
Regulator: Swedish Environmental Protection Agency (Naturvardsverket)
The campus operates under Swedish environmental permits and the EU Battery Regulation (EU) 2023/1542, including its rules on repurposed batteries. Systems follow applicable European safety standards.
Volvo XC40 Recharge in Gothenburg, Sweden: common questions
Can I drop off a Volvo XC40 Recharge battery at Gothenburg, Sweden?
Gothenburg, Sweden is a second-life bess works and does not accept whole packs from customers. Book a collection and the pack enters the network at Dubai, UAE, 4,962 km away.
What happens to Volvo XC40 Recharge modules after Gothenburg, Sweden?
Collected via Dubai, UAE, then Graded at Warsaw, Mazovia, then Second-life build at Gothenburg, Sweden, then Refined at Rotterdam, South Holland. At 80% SOH roughly 47% of the pack goes to second life and the rest is refined.
How should a Volvo XC40 Recharge pack be prepared for pickup?
Pull the service disconnect and record pack voltage. Drain or cap coolant lines before lifting. Photograph the pack casing and any impact damage. Keep the VIN and pack serial together on the manifest.
Which rules apply to Volvo XC40 Recharge recycling in Sweden?
EU Battery Regulation (EU) 2023/1542 and the Swedish battery ordinance, overseen by Swedish Environmental Protection Agency (Naturvardsverket). Road transport follows ADR, and cross-border shipments follow the EU Waste Shipment Regulation.
Cities collected by Gothenburg, Sweden
Volvo XC40 Recharge at other sites
Retiring Volvo XC40 Recharge packs near Gothenburg, Sweden?
Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.