EVBatteryRecycling
Passenger · LFP Prismatic

MG Windsor EV battery recycling & second-life value

The 38 kWh prismatic hard case pack carries 12 serviceable modules at 340 V nominal. Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing.

Pack energy

38.0 kWh

Pack mass

281.2 kg

Estimated

Value at 80% SOH

1,217 USD

Hybrid Split

CO2 avoided

1,700 kg

Versus virgin material

Model a different SOH
Degradation model

State of health decay & residual value

Service yearModelled SOHGradeResidual value
Year 295.9%A — BESS ready$1,987
Year 492.8%A — BESS ready$1,924
Year 689.7%A — BESS ready$1,862
Year 886.6%A — BESS ready$1,799
Year 1083.5%B — Second life$1,514
Recovery yield

Estimated metal recovery per pack

lithium

2.82 kg

nickel

0 kg

cobalt

0 kg

manganese

0 kg

copper

8.52 kg

aluminium

10.17 kg

Yields modelled at 80% SOH with hydrometallurgical recovery efficiencies of 91% (lithium) and 98% (nickel, cobalt). Figures are indicative engineering estimates.

Pack specification

ChemistryLFP Prismatic (LiFePO4)
Cell formatPrismatic hard case
Nominal voltage340 V
Modules12
Energy density160 Wh/kg
Rated cycle life4,500 cycles
First market year2024
MarketsIndia

Take-back agreement

  • • Serial-level intake with VIN reconciliation
  • CPCB EPR certificate per consignment
  • • LME-indexed payable on contained nickel, cobalt and lithium
  • • Second-life revenue share above 75% measured SOH
  • • Net 30 settlement from grading sign-off
Step-by-step recycling guideRemoval, grading, recovery and paperwork for the MG Windsor EV.
Passenger handling

Removing and shipping a MG Windsor EV pack

What our crews plan for before a collection, and what we ask your team to prepare.

Removing a passenger EV battery pack for recycling
01

Removal

Packs are dropped on a vehicle lift using the OEM procedure and a rated battery table, then isolated at the service disconnect.

02

Packaging

One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed.

03

Consolidation

Dealer and workshop returns are consolidated into full truckloads, typically eight or more packs per run.

Preparation checklist

  • Pull the service disconnect and record pack voltage
  • Drain or cap coolant lines before lifting
  • Photograph the pack casing and any impact damage
  • Keep the VIN and pack serial together on the manifest
Logistics

Sites that handle the MG Windsor EV

8 sites take this pack directly from customers; every other facility plays a grading, second-life or refining role.

Grading, second-life and refining sites

FAQ

MG Windsor EV battery recycling: common questions

How much is a used MG Windsor EV battery worth?

At 80% state of health our model values the 38 kWh pack near USD 1,217 via hybrid split. The table above shows how that changes with age.

Where can I recycle a MG Windsor EV battery?

8 sites take MG Windsor EV packs directly, including Chakan, Maharashtra, Sanand, Gujarat, Taloja, Maharashtra. We can also collect from your site.

Is the MG Windsor EV pack suitable for second life?

Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing. Module-level testing decides the final split.

How is a MG Windsor EV pack removed and shipped?

Packs are dropped on a vehicle lift using the OEM procedure and a rated battery table, then isolated at the service disconnect. One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed.

Related

Other LFP Prismatic packs

Retiring MG Windsor EV packs?

Send pack counts and approximate state of health. You get a graded value split and a collection window within 48 hours.