EVBatteryRecycling
Refining stageTwo-Wheeler · LMO Pouch

Greaves Ampere Magnus battery recycling in Lyon, France

Lyon, France does not take whole packs. It receives black mass made from Greaves Ampere Magnus modules that failed grading, and turns it into battery-grade salts.

Pack value at 80% SOH

99 USD

Hybrid Split

Second-life share

47%

At 80% SOH

Site capacity

23,000 TPA

Hydrometallurgical Refinery

Cities served

3

From Lyon, France

Greaves Ampere Magnus pack data
Route

Where a Greaves Ampere Magnus pack goes from Lyon, France

  1. 1

    Collected via Dubai, UAE

    Whole packs enter the network at Dubai — Jebel Ali Logistics Yard, 5,003 km away, where they are weighed and de-energised.

  2. 2

    Graded at Stuttgart, Germany

    Modules travel 469 km to Stuttgart — Baden-Wurttemberg Grading Works for capacity, resistance and impedance testing across all 2 modules.

  3. 3

    Second life at Zwickau, Saxony

    At 80% SOH about 47% of the pack qualifies for reuse and goes to Zwickau — Saxony Second-Life Works (790 km). Limited — accelerated manganese dissolution caps second-life warranty terms at 36 months.

  4. 4

    Refining at Lyon, France

    Black mass from failed modules is leached and refined here into battery-grade nickel, cobalt and lithium salts.

StageFacilityDistance
Nearest intake yardDubai — Jebel Ali Logistics Yard5,003 km
Nearest grading benchStuttgart — Baden-Wurttemberg Grading Works469 km
Nearest second-life worksZwickau — Saxony Second-Life Works790 km
Straight-line distances from Lyon, France to the next facilities in the network.

Faster option

The closest direct intake sites for Greaves Ampere Magnus packs are Narela, Delhi (6,434 km) and Sanand, Gujarat (6,486 km).
The pack

Inside the Greaves Ampere Magnus battery

The Greaves Ampere Magnus (2021) carries a 3.4 kWh LMO / LMO-NMC Pouch pack with 2 modules at 60 V, weighing roughly 28 kg. Legacy manganese-rich pouch packs common in early two- and three-wheeler fleets across South Asia.

Service yearSOHGradeValue
Year 295.5%A — BESS readyUSD 123
Year 491.2%A — BESS readyUSD 119
Year 686.9%A — BESS readyUSD 114
Year 882.6%B — Second lifeUSD 104
Year 1078.3%B — Second lifeUSD 96
Modelled state of health and residual value for the Greaves Ampere Magnus pack.
LMO Pouch

What the chemistry means here

01

How it ages

LMO's weak point is manganese dissolution, which speeds up at elevated temperature and damages the anode. Packs that lived in hot climates without active cooling typically fade faster.

02

Thermal behaviour

Manganese spinel is more thermally stable than nickel-rich cathodes, but blended LMO-NMC pouch cells still vent flammable gas when abused, and older packs may have weaker protection electronics.

Handling LMO Pouch

Many LMO packs come from early two- and three-wheelers and informal service channels. Expect missing documentation, check for prior repair and quarantine anything with swelling or corrosion.
Two-Wheeler handling

Collecting a Greaves Ampere Magnus pack

3.4 kWh, 2 modules, about 28 kg — this is how the Lyon, France team plans the job.

Removing a two-wheeler EV battery pack for recycling
01

Removal

Removable packs are unclipped by hand; fixed packs are removed at the dealer bench with the frame supported.

02

Packaging

Packs travel in UN-approved steel or plastic cages with non-conductive dividers, typically dozens per cage.

03

Consolidation

Dealer and swap-station returns are aggregated at a single point so one collection clears many units.

Before the truck arrives

  • Tape terminals and connectors on every pack
  • Separate swollen or dropped packs into their own container
  • Record serials in a single list per cage
  • Store below 30% charge away from charging racks

Lyon, France site notes

  • Only black mass and scrap are accepted.
  • Cross-border shipments need prior documentation.
  • Bulk bags must be sealed and labelled.
  • Settlement follows assay at intake.
Recovery

What this pack yields

lithium

0.24 kg

nickel

0.51 kg

cobalt

0.07 kg

manganese

1.49 kg

copper

0.94 kg

aluminium

1.06 kg

Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.

Compliance

Rules in France

EU Battery Regulation (EU) 2023/1542 and the French EPR (REP) system

Regulator: Ministry for Ecological Transition, with ADEME overseeing producer responsibility schemes

The refinery operates under French permitting for classified installations (ICPE) and the EU Battery Regulation (EU) 2023/1542. Waste shipments follow the EU Waste Shipment Regulation.

FAQ

Greaves Ampere Magnus in Lyon, France: common questions

Can I drop off a Greaves Ampere Magnus battery at Lyon, France?

Lyon, France is a hydrometallurgical refinery and does not accept whole packs from customers. Book a collection and the pack enters the network at Dubai, UAE, 5,003 km away.

What happens to Greaves Ampere Magnus modules after Lyon, France?

Collected via Dubai, UAE, then Graded at Stuttgart, Germany, then Second life at Zwickau, Saxony, then Refining at Lyon, France. At 80% SOH roughly 47% of the pack goes to second life and the rest is refined.

How should a Greaves Ampere Magnus pack be prepared for pickup?

Tape terminals and connectors on every pack. Separate swollen or dropped packs into their own container. Record serials in a single list per cage. Store below 30% charge away from charging racks.

Which rules apply to Greaves Ampere Magnus recycling in France?

EU Battery Regulation (EU) 2023/1542 and the French EPR (REP) system, overseen by Ministry for Ecological Transition, with ADEME overseeing producer responsibility schemes. Road transport follows ADR, and cross-border shipments follow the EU Waste Shipment Regulation.

Coverage

Cities collected by Lyon, France

Retiring Greaves Ampere Magnus packs near Lyon, France?

Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.