EVBatteryRecycling
Grading stageTwo-Wheeler · NMC 811 (2170)

Ather 450X Gen 3 battery recycling in Yokohama, Kanagawa

Yokohama, Kanagawa is a diagnostics site: Ather 450X Gen 3 packs arrive here from intake yards for module-level capacity, resistance and impedance testing, which decides reuse or refining.

Pack value at 80% SOH

173 USD

Hybrid Split

Second-life share

47%

At 80% SOH

Site capacity

21,000 TPA

Cell Grading & Diagnostics

Cities served

3

From Yokohama, Kanagawa

Ather 450X Gen 3 pack data
Route

Where a Ather 450X Gen 3 pack goes from Yokohama, Kanagawa

  1. 1

    Collected via Ulsan, South Korea

    Whole packs enter the network at Ulsan — Korea Recovery Campus, 935 km away, where they are weighed and de-energised.

  2. 2

    Module grading at Yokohama, Kanagawa

    All 2 modules are tested for capacity, DC resistance and impedance, then assigned grade A to D.

  3. 3

    Second life at Gothenburg, Sweden

    At 80% SOH about 47% of the pack qualifies for reuse and goes to Gothenburg — Nordic Second-Life Campus (8,567 km). Good — grade-A modules above 80% SOH qualify for commercial-scale BESS strings.

  4. 4

    Refined at Ningde, Fujian

    Remaining modules are shredded to black mass and refined at Ningde — Fujian Refining Base, 2,142 km away.

StageFacilityDistance
Nearest intake yardUlsan — Korea Recovery Campus935 km
Nearest second-life worksGothenburg — Nordic Second-Life Campus8,567 km
Nearest refineryNingde — Fujian Refining Base2,142 km
Straight-line distances from Yokohama, Kanagawa to the next facilities in the network.

Faster option

The closest direct intake sites for Ather 450X Gen 3 packs are Changsari, Assam (4,645 km) and Khordha, Odisha (5,505 km).
The pack

Inside the Ather 450X Gen 3 battery

The Ather 450X Gen 3 (2022) carries a 3.7 kWh NMC 811 Cylindrical 2170 pack with 2 modules at 52 V, weighing roughly 21 kg. High-nickel cylindrical cells with the strongest hydrometallurgical recovery credit per tonne of black mass.

Service yearSOHGradeValue
Year 295.3%A — BESS readyUSD 233
Year 491%A — BESS readyUSD 224
Year 686.7%A — BESS readyUSD 215
Year 882.4%B — Second lifeUSD 187
Year 1078.1%B — Second lifeUSD 164
Modelled state of health and residual value for the Ather 450X Gen 3 pack.
NMC 811 (2170)

What the chemistry means here

01

How it ages

NMC 811 loses capacity through a mix of SEI growth, cathode surface reconstruction and micro-cracking of nickel-rich particles. Resistance climbs faster than in LFP, which matters as much as capacity for second-life duty.

02

Thermal behaviour

High-nickel NMC cathodes release oxygen as they decompose, so once runaway starts it is fast and energetic. Cylindrical 2170 cells vent through a designed rupture point, which helps, but cell-to-cell propagation inside a tightly packed module is the main hazard.

Handling NMC 811 (2170)

Cylindrical modules are dense and often liquid-cooled: drain and cap coolant lines, check for coolant ingress, and keep modules below 30% state of charge for storage and transport.
Two-Wheeler handling

Collecting a Ather 450X Gen 3 pack

3.7 kWh, 2 modules, about 21 kg — this is how the Yokohama, Kanagawa team plans the job.

Removing a two-wheeler EV battery pack for recycling
01

Removal

Removable packs are unclipped by hand; fixed packs are removed at the dealer bench with the frame supported.

02

Packaging

Packs travel in UN-approved steel or plastic cages with non-conductive dividers, typically dozens per cage.

03

Consolidation

Dealer and swap-station returns are aggregated at a single point so one collection clears many units.

Before the truck arrives

  • Tape terminals and connectors on every pack
  • Separate swollen or dropped packs into their own container
  • Record serials in a single list per cage
  • Store below 30% charge away from charging racks

Yokohama, Kanagawa site notes

  • Provide serial lists and vehicle information.
  • Engineering packs need architecture details.
  • Damaged packs require declaration.
  • Port-linked shipments need documents in advance.
Recovery

What this pack yields

lithium

0.21 kg

nickel

1.36 kg

cobalt

0.17 kg

manganese

0.16 kg

copper

0.67 kg

aluminium

0.57 kg

Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.

Compliance

Rules in Japan

Act on the Promotion of Effective Utilization of Resources and the End-of-Life Vehicle Recycling Act

Regulator: Ministry of Economy, Trade and Industry (METI) and Ministry of the Environment

The works operates under Japanese waste and recycling laws, including the rules for end-of-life vehicle recycling. Transport follows Japanese dangerous goods regulations.

FAQ

Ather 450X Gen 3 in Yokohama, Kanagawa: common questions

Can I drop off a Ather 450X Gen 3 battery at Yokohama, Kanagawa?

Yokohama, Kanagawa is a cell grading & diagnostics and does not accept whole packs from customers. Book a collection and the pack enters the network at Ulsan, South Korea, 935 km away.

What happens to Ather 450X Gen 3 modules after Yokohama, Kanagawa?

Collected via Ulsan, South Korea, then Module grading at Yokohama, Kanagawa, then Second life at Gothenburg, Sweden, then Refined at Ningde, Fujian. At 80% SOH roughly 47% of the pack goes to second life and the rest is refined.

How should a Ather 450X Gen 3 pack be prepared for pickup?

Tape terminals and connectors on every pack. Separate swollen or dropped packs into their own container. Record serials in a single list per cage. Store below 30% charge away from charging racks.

Which rules apply to Ather 450X Gen 3 recycling in Japan?

Act on the Promotion of Effective Utilization of Resources and the End-of-Life Vehicle Recycling Act, overseen by Ministry of Economy, Trade and Industry (METI) and Ministry of the Environment. Lithium-ion batteries move as dangerous goods under national road and marine rules, with UN 3480 / UN 3481 packaging.

Coverage

Cities collected by Yokohama, Kanagawa

Retiring Ather 450X Gen 3 packs near Yokohama, Kanagawa?

Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.