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Data Brief · Chemistry & Materials

LMO Pouch Recovery Rates Explained: What Comes Out of a Tonne of Black Mass

Metal by metal, what LMO Pouch black mass yields on a hydrometallurgical route — and what erodes that yield.

ML

Marcus Lindqvist

Director of Hydrometallurgy

3 min read Updated 2026-06-05
Macro shot of layered battery electrode foil and separator

The short answer

LMO / LMO-NMC Pouch black mass yields roughly 3 kg of lithium, 6.4 kg of nickel, 0.9 kg of cobalt and 11.8 kg of copper per 100 kg. Nickel content makes refining economics strong even at moderate volumes.

On this page4 sections

Key takeaways

  1. 1A tonne of LMO Pouch black mass carries about 30 kg of lithium and 118 kg of copper.
  2. 2Nickel (64 kg per tonne) is the main payable metal.
  3. 3Recovery rate should be quoted per metal, not as one aggregate mass figure.
  4. 4Contamination and moisture are the most common reasons realised value falls short of assay.
01

What a tonne of LMO Pouch black mass contains

Black mass is the fine fraction left after cells are discharged, shredded and separated from casings, foils and plastics. For LMO / LMO-NMC Pouch, the cathode is lithium manganese oxide blend, which sets the metal profile before any processing choice is made.

The figures below are what our hydrometallurgical route recovers from typical LMO Pouch feed. They vary with pack design, how much of the cell ends up in the fine fraction and how cleanly copper and aluminium were separated upstream.

Metalkg per 100 kg black masskg per tonneRole in value
Lithium330 kgRecovered as carbonate or hydroxide
Nickel6.464 kgMinor contributor
Cobalt0.99 kgMinor contributor
Manganese18.7187 kgSignificant volume
Copper11.8118 kgRecovered early as foil
Indicative metal content recovered from LMO Pouch black mass on our refining route.
02

Where the value actually sits

With 6.4 kg of nickel and 0.9 kg of cobalt per 100 kg, most of the payable value in LMO Pouch black mass comes from those two metals. Lithium adds a meaningful share, and copper foil recovered before shredding is close to exchange value.

On our current pricing model, black mass credit works out near USD 3.2 per kg of pack mass — roughly USD 26 per kWh of original capacity for a LMO Pouch pack weighing about 8.1 kg per kWh.

03

What erodes realised recovery

Manganese-rich black mass carries less nickel and cobalt, so realised value depends on lithium recovery, manganese handling and clean copper and aluminium separation.

Settlement is based on assay, so sampling method matters as much as the chemistry. A homogenised, properly split sample protects both sides of the contract.

  • Copper and aluminium carry-over from incomplete separation
  • Moisture above contract limits, which is deducted from payable weight
  • Fluoride from electrolyte salts that was not removed in pretreatment
  • Mixed chemistries in one lot, which dilutes the payable metals

Field note

Ask for recovery per metal against contained metal in the feed. A single aggregate recovery percentage can hide low lithium yields.
Questions

Frequently asked questions

How much lithium is in LMO Pouch black mass?

Our route recovers roughly 3 kg of lithium per 100 kg of LMO Pouch black mass, or about 30 kg per tonne. Actual content varies with pack design and pretreatment.

Is LMO Pouch black mass valuable?

Yes. Its nickel and cobalt content make it among the more valuable black mass types, provided the lot is clean and correctly assayed.

Turn this into a plan for your packs

Send pack counts, chemistry and approximate state of health. You get an indicative value split, a slotted collection window and pre-filled dangerous goods paperwork.

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