EVBatteryRecycling
Article · Recycling Process

Inside Our Melbourne, Victoria Battery Recycling Hub

12,000 tonnes per annum of lithium-ion processing capacity, line by line.

ML

Marcus Lindqvist

Director of Hydrometallurgy

3 min read Updated 2025-11-18
Close-up of a robotic gripper lifting a battery module out of an opened EV pack

The short answer

The Melbourne, Victoria site is a reverse logistics yard processing up to 12,000 tonnes a year across hazmat transport staging, pack de-energising, module sorting & consolidation. It has operated since 2022 and typically receives fleet and dealer packs and home and commercial storage batteries.

On this page6 sections

Key takeaways

  1. 112,000 TPA reverse logistics yard, operating since 2022.
  2. 2Main feedstock: fleet and dealer packs, home and commercial storage batteries, bus and transport fleet packs.
  3. 3Holds R2v3, ISO 14001, ISO 45001.
  4. 4Black mass goes to Ningde, Fujian, about 7,644 km away.
01

What the site does

Melbourne is Australia's second-largest city and a major freight and logistics centre. The collection yard opened on Maidstone Street in Altona North in 2022 to give Victoria and southern Australia a formal collection point for EV and storage batteries, which otherwise faced long, costly journeys to processors. Its catchment covers Victoria, South Australia and Tasmania, where formal battery collection options are still limited compared with larger markets.

At 12,000 TPA, the yard consolidates packs from fleets, dealers, dismantlers and home and commercial storage installers, then prepares them for processing elsewhere. Australia's high rate of home solar-plus-storage adoption makes residential and commercial storage batteries a distinctive part of its intake. Packs are de-energised and sorted on arrival, and custody records follow each unit to its processing site. Storage installers book collections directly.

02

What arrives at the gate

Feedstock at Melbourne, Victoria reflects its catchment and plant type. Every consignment is weighed, photographed and logged against the originating manifest before it enters the process area.

  • Fleet and dealer packs
  • Home and commercial storage batteries
  • Bus and transport fleet packs
  • Dismantler returns
03

The process, step by step

The 3 operating lines — hazmat transport staging, pack de-energising, module sorting & consolidation — run the sequence below.

StageWhat happens
Booking & manifestPickup is scheduled against an approved manifest listing chemistry, pack count, mass and damage status.
Packaging supplyUN 3480 / UN 3481 approved containers, vermiculite and Class 9 labelling are supplied free on registration.
Collection & transitADR-class vehicles with trained hazmat crews and GPS telemetry move consignments to the yard.
Weighbridge intakeConsignments are weighed, photographed and reconciled against the manifest within 24 hours of arrival.
De-energising & sortingPacks are discharged to safe state of charge and sorted by chemistry and destination plant.
Onward dispatchSorted material is dispatched to the assigned grading or refining plant with a full chain-of-custody record.
Process sequence at the Melbourne, Victoria reverse logistics yard.
04

What sets the site apart

Southern Australia coverage. Serves Victoria and neighbouring states.

Storage battery intake. Takes batteries from home and commercial solar storage systems.

Safe consolidation. Prepares packs for long-distance shipment.

05

Where material goes next

Material that Melbourne, Victoria does not finish on site moves to the nearest specialist facility in the network, keeping transport distances and dwell times down.

FacilityRoleDistance
Singapore — Tuas Diagnostics HubCell Grading & Diagnostics6,072 km
Gothenburg — Nordic Second-Life CampusSecond-Life BESS Works15,980 km
Ningde — Fujian Refining BaseHydrometallurgical Refinery7,644 km
Onward routing from Melbourne, Victoria (straight-line distance).

Field note

Declare chemistry and state of charge at booking.
Questions

Frequently asked questions

Does Melbourne recycle batteries?

It collects and consolidates them for processing at other sites.

Can home storage batteries be collected?

Yes, through installers or consolidated pickups.

Do you collect small volumes near Melbourne, Victoria?

Yes, though consolidated pickups of eight or more packs give better per-unit logistics economics. Workshops with occasional single packs are pooled into a scheduled regional milk run.

Turn this into a plan for your packs

Send pack counts, chemistry and approximate state of health. You get an indicative value split, a slotted collection window and pre-filled dangerous goods paperwork.

Run the yield calculator
Keep reading

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