EVBatteryRecycling
Article · Recycling Process

Inside Our Mandi Gobindgarh, Punjab Battery Recycling Hub

7,500 tonnes per annum of lithium-ion processing capacity, line by line.

ML

Marcus Lindqvist

Director of Hydrometallurgy

3 min read Updated 2025-10-05
Close-up of a robotic gripper lifting a battery module out of an opened EV pack

The short answer

The Mandi Gobindgarh, Punjab site is a second-life bess works processing up to 7,500 tonnes a year across module matching & restringing, bess container integration, grid commissioning test. It has operated since 2023 and typically receives grade a and b modules from northern grading sites and matched lfp modules.

On this page6 sections

Key takeaways

  1. 17,500 TPA second-life bess works, operating since 2023.
  2. 2Main feedstock: grade a and b modules from northern grading sites, matched lfp modules, returned storage units.
  3. 3Holds CPCB Registered, ISO 14001, ISO 45001, R2v3.
  4. 4Black mass goes to Haldia, West Bengal, about 1,564 km away.
01

What the site does

Mandi Gobindgarh, near Ludhiana, is known for its steel and engineering industry and sits on Punjab's main industrial corridor. The second-life works opened in Focal Point Phase VI in 2023 to supply stationary storage to agriculture, small industry and telecom operators in north India, where unreliable grid supply creates steady demand for affordable backup. Diesel generator replacement is a common motivation for its customers.

With 7,500 TPA of capacity, the works builds systems from graded modules sent by northern grading sites such as Gurugram and Bhiwadi. Locating it in Punjab brings repurposed storage closer to customers in Punjab and Haryana, reducing delivery cost for heavy finished units and making on-site service easier. Each system ships with telemetry so its state of health can be tracked in service, and returned units come back to the works for refurbishment.

02

What arrives at the gate

Feedstock at Mandi Gobindgarh, Punjab reflects its catchment and plant type. Every consignment is weighed, photographed and logged against the originating manifest before it enters the process area.

  • Grade A and B modules from northern grading sites
  • Matched LFP modules
  • Returned storage units
  • Modules suited to low-cycle duties
03

The process, step by step

The 3 operating lines — module matching & restringing, bess container integration, grid commissioning test — run the sequence below.

StageWhat happens
Module matchingGraded modules are grouped by capacity, impedance and thermal behaviour so strings age evenly.
Restringing & BMS retrofitMatched modules are rebuilt into racks with a new battery management system, fusing and contactors.
Enclosure integrationRacks are installed in fire-rated containers with HVAC, aerosol suppression and gas detection.
Commissioning cyclesFull charge-discharge commissioning validates round-trip efficiency, SOC accuracy and protection trips.
Warranty registrationEach unit ships with a 5-year performance warranty and remote telemetry for state-of-health tracking.
Process sequence at the Mandi Gobindgarh, Punjab second-life bess works.
04

What sets the site apart

Northern storage builds. Second-life systems made close to customers in Punjab, Haryana and nearby states.

Agricultural applications. Systems sized for farm, cold-storage and small industrial loads.

Short supply route. Receives graded modules from Gurugram and Bhiwadi within a day's drive.

05

Where material goes next

Material that Mandi Gobindgarh, Punjab does not finish on site moves to the nearest specialist facility in the network, keeping transport distances and dwell times down.

FacilityRoleDistance
NCR — Gurugram Collection & Grading HubCell Grading & Diagnostics298 km
Kolkata — Haldia Refining WorksHydrometallurgical Refinery1,564 km
Onward routing from Mandi Gobindgarh, Punjab (straight-line distance).

Field note

Only graded modules are accepted.
Questions

Frequently asked questions

Can farms buy storage systems from Mandi Gobindgarh?

Yes. The works builds systems sized for agricultural and small industrial users.

Where do the modules come from?

Mostly from northern grading sites such as Gurugram and Bhiwadi.

Do you collect small volumes near Mandi Gobindgarh, Punjab?

Yes, though consolidated pickups of eight or more packs give better per-unit logistics economics. Workshops with occasional single packs are pooled into a scheduled regional milk run.

Turn this into a plan for your packs

Send pack counts, chemistry and approximate state of health. You get an indicative value split, a slotted collection window and pre-filled dangerous goods paperwork.

Run the yield calculator
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