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Article · Recycling Process

Inside Our Changsari, Assam Battery Recycling Hub

5,000 tonnes per annum of lithium-ion processing capacity, line by line.

ML

Marcus Lindqvist

Director of Hydrometallurgy

3 min read Updated 2026-08-21
Conveyor carrying separated copper and aluminium foil fragments under bright inspection light

The short answer

The Changsari, Assam site is a reverse logistics yard processing up to 5,000 tonnes a year across hazmat transport staging, pack de-energising, module sorting & consolidation. It has operated since 2024 and typically receives two- and three-wheeler batteries from assam and batteries from neighbouring north-eastern states.

On this page6 sections

Key takeaways

  1. 15,000 TPA reverse logistics yard, operating since 2024.
  2. 2Main feedstock: two- and three-wheeler batteries from assam, batteries from neighbouring north-eastern states, small commercial fleet packs.
  3. 3Holds CPCB Registered, ISO 14001, ISO 45001, R2v3.
  4. 4Black mass goes to Haldia, West Bengal, about 592 km away.
01

What the site does

Changsari, near Guwahati, is the network's only site in north-east India. The region's distance from major processing centres and its difficult terrain make formal battery collection expensive, so the yard opened in an AIIDC growth centre in 2024 to create a local consolidation point where batteries can be stored safely until a full, economical load is ready. Aggregators across the region are its main partners.

At 5,000 TPA it is the smallest yard in the network. It gathers two-wheeler, three-wheeler and small fleet batteries from Assam and neighbouring states, de-energises them and sends them onward in larger loads. Humidity and heavy rainfall shape how the site operates, from covered loading to moisture checks at intake. Custody records follow every unit onward. Damaged units are held in isolated storage.

02

What arrives at the gate

Feedstock at Changsari, Assam reflects its catchment and plant type. Every consignment is weighed, photographed and logged against the originating manifest before it enters the process area.

  • Two- and three-wheeler batteries from Assam
  • Batteries from neighbouring north-eastern states
  • Small commercial fleet packs
  • Aggregator consignments
03

The process, step by step

The 3 operating lines — hazmat transport staging, pack de-energising, module sorting & consolidation — run the sequence below.

StageWhat happens
Booking & manifestPickup is scheduled against an approved manifest listing chemistry, pack count, mass and damage status.
Packaging supplyUN 3480 / UN 3481 approved containers, vermiculite and Class 9 labelling are supplied free on registration.
Collection & transitADR-class vehicles with trained hazmat crews and GPS telemetry move consignments to the yard.
Weighbridge intakeConsignments are weighed, photographed and reconciled against the manifest within 24 hours of arrival.
De-energising & sortingPacks are discharged to safe state of charge and sorted by chemistry and destination plant.
Onward dispatchSorted material is dispatched to the assigned grading or refining plant with a full chain-of-custody record.
Process sequence at the Changsari, Assam reverse logistics yard.
04

What sets the site apart

North-east access. A registered collection option for a region far from processing centres.

Long-haul consolidation. Builds full loads so long transport routes become practical.

Safe interim storage. Monitored storage holds batteries securely until a load is complete.

05

Where material goes next

Material that Changsari, Assam does not finish on site moves to the nearest specialist facility in the network, keeping transport distances and dwell times down.

FacilityRoleDistance
NCR — Gurugram Collection & Grading HubCell Grading & Diagnostics1,463 km
Nagpur — Butibori Second-Life WorksSecond-Life BESS Works1,425 km
Kolkata — Haldia Refining WorksHydrometallurgical Refinery592 km
Onward routing from Changsari, Assam (straight-line distance).

Field note

Onward transit takes longer than elsewhere because of distance and terrain.
Questions

Frequently asked questions

How long do batteries stay in Guwahati?

It depends on how quickly enough material is collected to make a full load for onward transport.

Which areas does the yard serve?

Mainly Assam and neighbouring north-eastern states.

Do you collect small volumes near Changsari, Assam?

Yes, though consolidated pickups of eight or more packs give better per-unit logistics economics. Workshops with occasional single packs are pooled into a scheduled regional milk run.

Turn this into a plan for your packs

Send pack counts, chemistry and approximate state of health. You get an indicative value split, a slotted collection window and pre-filled dangerous goods paperwork.

Run the yield calculator
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