Tesla Model S Plaid battery recycling in Yokohama, Kanagawa
Yokohama, Kanagawa is a diagnostics site: Tesla Model S Plaid packs arrive here from intake yards for module-level capacity, resistance and impedance testing, which decides reuse or refining.
Pack value at 80% SOH
4,366 USD
Hybrid Split
Second-life share
47%
At 80% SOH
Site capacity
21,000 TPA
Cell Grading & Diagnostics
Cities served
3
From Yokohama, Kanagawa
Where a Tesla Model S Plaid pack goes from Yokohama, Kanagawa
- 1
Collected via Ulsan, South Korea
Whole packs enter the network at Ulsan — Korea Recovery Campus, 935 km away, where they are weighed and de-energised.
- 2
Module grading at Yokohama, Kanagawa
All 16 modules are tested for capacity, DC resistance and impedance, then assigned grade A to D.
- 3
Second life at Gothenburg, Sweden
At 80% SOH about 47% of the pack qualifies for reuse and goes to Gothenburg — Nordic Second-Life Campus (8,567 km). Selective — only low-swell pouch stacks above 82% SOH are cleared for repurposing.
- 4
Refined at Ningde, Fujian
Remaining modules are shredded to black mass and refined at Ningde — Fujian Refining Base, 2,142 km away.
| Stage | Facility | Distance |
|---|---|---|
| Nearest intake yard | Ulsan — Korea Recovery Campus | 935 km |
| Nearest second-life works | Gothenburg — Nordic Second-Life Campus | 8,567 km |
| Nearest refinery | Ningde — Fujian Refining Base | 2,142 km |
Faster option
Inside the Tesla Model S Plaid battery
The Tesla Model S Plaid (2021) carries a 100 kWh NCA Pouch pack with 16 modules at 400 V, weighing roughly 540 kg. Premium nickel-cobalt pouch stacks with the highest recovery credit and the strictest safety handling class.
| Service year | SOH | Grade | Value |
|---|---|---|---|
| Year 2 | 95.3% | A — BESS ready | USD 5,456 |
| Year 4 | 91% | A — BESS ready | USD 5,248 |
| Year 6 | 86.7% | A — BESS ready | USD 5,039 |
| Year 8 | 82.4% | B — Second life | USD 4,580 |
| Year 10 | 78.1% | B — Second life | USD 4,220 |
What the chemistry means here
How it ages
NCA can deliver long life when it is kept in a moderate state-of-charge window, but it is sensitive to high voltage and heat. Swelling from gas generation is a common retirement signal in pouch formats.
Thermal behaviour
NCA shares the oxygen-release behaviour of high-nickel cathodes and is generally considered among the more reactive EV chemistries. Pouch cells have no rigid can, so mechanical damage and swelling translate quickly into safety risk.
Handling NCA Pouch
Collecting a Tesla Model S Plaid pack
100 kWh, 16 modules, about 540 kg — this is how the Yokohama, Kanagawa team plans the job.
Removal
Packs are dropped on a vehicle lift using the OEM procedure and a rated battery table, then isolated at the service disconnect.
Packaging
One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed.
Consolidation
Dealer and workshop returns are consolidated into full truckloads, typically eight or more packs per run.
Before the truck arrives
- Pull the service disconnect and record pack voltage
- Drain or cap coolant lines before lifting
- Photograph the pack casing and any impact damage
- Keep the VIN and pack serial together on the manifest
Yokohama, Kanagawa site notes
- Provide serial lists and vehicle information.
- Engineering packs need architecture details.
- Damaged packs require declaration.
- Port-linked shipments need documents in advance.
What this pack yields
lithium
5.33 kg
nickel
38.87 kg
cobalt
6.43 kg
manganese
0.63 kg
copper
20.22 kg
aluminium
12.85 kg
Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.
Rules in Japan
Act on the Promotion of Effective Utilization of Resources and the End-of-Life Vehicle Recycling Act
Regulator: Ministry of Economy, Trade and Industry (METI) and Ministry of the Environment
The works operates under Japanese waste and recycling laws, including the rules for end-of-life vehicle recycling. Transport follows Japanese dangerous goods regulations.
Tesla Model S Plaid in Yokohama, Kanagawa: common questions
Can I drop off a Tesla Model S Plaid battery at Yokohama, Kanagawa?
Yokohama, Kanagawa is a cell grading & diagnostics and does not accept whole packs from customers. Book a collection and the pack enters the network at Ulsan, South Korea, 935 km away.
What happens to Tesla Model S Plaid modules after Yokohama, Kanagawa?
Collected via Ulsan, South Korea, then Module grading at Yokohama, Kanagawa, then Second life at Gothenburg, Sweden, then Refined at Ningde, Fujian. At 80% SOH roughly 47% of the pack goes to second life and the rest is refined.
How should a Tesla Model S Plaid pack be prepared for pickup?
Pull the service disconnect and record pack voltage. Drain or cap coolant lines before lifting. Photograph the pack casing and any impact damage. Keep the VIN and pack serial together on the manifest.
Which rules apply to Tesla Model S Plaid recycling in Japan?
Act on the Promotion of Effective Utilization of Resources and the End-of-Life Vehicle Recycling Act, overseen by Ministry of Economy, Trade and Industry (METI) and Ministry of the Environment. Lithium-ion batteries move as dangerous goods under national road and marine rules, with UN 3480 / UN 3481 packaging.
Cities collected by Yokohama, Kanagawa
Tesla Model S Plaid at other sites
Other passenger packs at Yokohama, Kanagawa
Retiring Tesla Model S Plaid packs near Yokohama, Kanagawa?
Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.