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Cross-border intakeThree-Wheeler · LFP Prismatic

Piaggio Ape E-City battery recycling in Detroit, Michigan

The Piaggio Ape E-City is not sold in this market, so packs reach Detroit, Michigan through importers, research and test fleets or cross-border consolidation. They are accepted as whole packs, with extra checks on documentation and transboundary paperwork.

Pack value at 80% SOH

256 USD

Hybrid Split

Second-life share

56%

At 80% SOH

Site capacity

40,000 TPA

Integrated Recovery Campus

Cities served

10

From Detroit, Michigan

Piaggio Ape E-City pack data
Route

Where a Piaggio Ape E-City pack goes from Detroit, Michigan

  1. 1

    Intake at Detroit, Michigan

    Packs are palletised in small groups inside UN-rated boxes, with dividers between units. Each pack is weighed, photographed and discharged below 30% state of charge.

  2. 2

    Graded at Atlanta, Georgia

    Modules travel 961 km to Atlanta — Georgia Grading Centre for capacity, resistance and impedance testing across all 4 modules.

  3. 3

    Second life at Gothenburg, Sweden

    At 80% SOH about 56% of the pack qualifies for reuse and goes to Gothenburg — Nordic Second-Life Campus (6,413 km). Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing.

  4. 4

    Refined at Reno, Nevada

    Remaining modules are shredded to black mass and refined at Reno — Nevada Hydrometallurgy Refinery, 3,080 km away.

StageFacilityDistance
Nearest grading benchAtlanta — Georgia Grading Centre961 km
Nearest second-life worksGothenburg — Nordic Second-Life Campus6,413 km
Nearest refineryReno — Nevada Hydrometallurgy Refinery3,080 km
Straight-line distances from Detroit, Michigan to the next facilities in the network.

Faster option

The closest direct intake sites for Piaggio Ape E-City packs are Narela, Delhi (11,843 km) and Unnao, Uttar Pradesh (12,172 km).
The pack

Inside the Piaggio Ape E-City battery

The Piaggio Ape E-City (2021) carries a 8 kWh LFP Prismatic (LiFePO4) pack with 4 modules at 60 V, weighing roughly 59 kg. Cobalt-free prismatic chemistry dominant in Indian passenger EVs and commercial fleets. Low black mass value, exceptional second-life economics.

Service yearSOHGradeValue
Year 296.8%A — BESS readyUSD 422
Year 493.7%A — BESS readyUSD 409
Year 690.6%A — BESS readyUSD 396
Year 887.5%A — BESS readyUSD 383
Year 1084.4%B — Second lifeUSD 336
Modelled state of health and residual value for the Piaggio Ape E-City pack.
LFP Prismatic

What the chemistry means here

01

How it ages

LFP fades slowly and fairly linearly for most of its life. Capacity loss is driven mainly by lithium inventory being locked up in the SEI layer on the graphite anode, while the cathode structure stays largely intact.

02

Thermal behaviour

LFP's olivine cathode holds its oxygen tightly, so thermal runaway typically starts at higher temperatures than nickel-rich cells and releases noticeably less heat. It is not inert: a failing LFP cell still vents flammable electrolyte vapour and hydrogen, and large prismatic cans store a lot of energy in one place.

Handling LFP Prismatic

Prismatic LFP cans are heavy and rigid: palletise them upright, restrain them against movement and keep terminals capped. Swelling is less common than in pouch cells but any bulged can goes straight to quarantine.
Three-Wheeler handling

Collecting a Piaggio Ape E-City pack

8 kWh, 4 modules, about 59 kg — this is how the Detroit, Michigan team plans the job.

Removing a three-wheeler EV battery pack for recycling
01

Removal

Packs are removed from the under-seat or rear bay; high-cycle fleet packs are checked for water ingress first.

02

Packaging

Packs are palletised in small groups inside UN-rated boxes, with dividers between units.

03

Consolidation

Fleet depots and dealer service points are scheduled as recurring milk runs rather than one-off pickups.

Before the truck arrives

  • Check for corrosion and water ingress in the pack bay
  • Flag any aftermarket or repaired packs on the manifest
  • Tape terminals and remove quick-connect plugs
  • Group packs by chemistry before collection

Detroit, Michigan site notes

  • Send architecture drawings or a disassembly note with prototype packs so the right procedure is prepared.
  • Engineering centres can book recurring collections for validation and test waste.
  • Damaged, defective or recalled units must be declared so they ship under the correct DOT provisions.
  • Truck and large commercial packs need advance notice so rigging and crew are scheduled.
Recovery

What this pack yields

lithium

0.59 kg

nickel

0 kg

cobalt

0 kg

manganese

0 kg

copper

1.79 kg

aluminium

2.14 kg

Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.

Compliance

Rules in United States

EPA universal waste rules, DOT hazardous materials regulations and state programmes

Regulator: EPA, DOT PHMSA and state environmental agencies

The campus operates under permits administered by Michigan's Department of Environment, Great Lakes, and Energy (EGLE), and manages spent lithium-ion batteries under the US EPA universal waste framework where it applies. Transport follows US DOT hazardous materials regulations for lithium batteries, including the separate provisions for damaged, defective or recalled cells.

FAQ

Piaggio Ape E-City in Detroit, Michigan: common questions

Can I drop off a Piaggio Ape E-City battery at Detroit, Michigan?

Yes, by appointment. Detroit — Michigan Closed-Loop Plant accepts whole Piaggio Ape E-City packs; book a collection or a drop-off slot so the site can prepare packaging and paperwork.

What happens to Piaggio Ape E-City modules after Detroit, Michigan?

Intake at Detroit, Michigan, then Graded at Atlanta, Georgia, then Second life at Gothenburg, Sweden, then Refined at Reno, Nevada. At 80% SOH roughly 56% of the pack goes to second life and the rest is refined.

How should a Piaggio Ape E-City pack be prepared for pickup?

Check for corrosion and water ingress in the pack bay. Flag any aftermarket or repaired packs on the manifest. Tape terminals and remove quick-connect plugs. Group packs by chemistry before collection.

Which rules apply to Piaggio Ape E-City recycling in United States?

EPA universal waste rules, DOT hazardous materials regulations and state programmes, overseen by EPA, DOT PHMSA and state environmental agencies. Shipments follow DOT PHMSA 49 CFR requirements, with damaged or defective batteries under stricter special permits and packaging.

Coverage

Cities collected by Detroit, Michigan

Retiring Piaggio Ape E-City packs near Detroit, Michigan?

Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.