Nissan Leaf ZE1 battery recycling in Ulsan, South Korea
Ulsan — Korea Recovery Campus takes whole Nissan Leaf ZE1 packs straight from fleets, dealers and workshops. Packs are weighed, de-energised and logged here before modules move on for grading or refining.
Pack value at 80% SOH
1,167 USD
Hybrid Split
Second-life share
47%
At 80% SOH
Site capacity
34,000 TPA
Integrated Recovery Campus
Cities served
2
From Ulsan, South Korea
Where a Nissan Leaf ZE1 pack goes from Ulsan, South Korea
- 1
Intake at Ulsan, South Korea
One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed. Each pack is weighed, photographed and discharged below 30% state of charge.
- 2
Graded at Yokohama, Kanagawa
Modules travel 935 km to Yokohama — Kanagawa Diagnostics Works for capacity, resistance and impedance testing across all 24 modules.
- 3
Second life at Gothenburg, Sweden
At 80% SOH about 47% of the pack qualifies for reuse and goes to Gothenburg — Nordic Second-Life Campus (8,121 km). Limited — accelerated manganese dissolution caps second-life warranty terms at 36 months.
- 4
Refined at Ningde, Fujian
Remaining modules are shredded to black mass and refined at Ningde — Fujian Refining Base, 1,354 km away.
| Stage | Facility | Distance |
|---|---|---|
| Nearest grading bench | Yokohama — Kanagawa Diagnostics Works | 935 km |
| Nearest second-life works | Gothenburg — Nordic Second-Life Campus | 8,121 km |
| Nearest refinery | Ningde — Fujian Refining Base | 1,354 km |
Inside the Nissan Leaf ZE1 battery
The Nissan Leaf ZE1 (2018) carries a 40 kWh LMO / LMO-NMC Pouch pack with 24 modules at 350 V, weighing roughly 324 kg. Legacy manganese-rich pouch packs common in early two- and three-wheeler fleets across South Asia.
| Service year | SOH | Grade | Value |
|---|---|---|---|
| Year 2 | 95.4% | A — BESS ready | USD 1,450 |
| Year 4 | 91.1% | A — BESS ready | USD 1,394 |
| Year 6 | 86.8% | A — BESS ready | USD 1,339 |
| Year 8 | 82.5% | B — Second life | USD 1,223 |
| Year 10 | 78.2% | B — Second life | USD 1,132 |
What the chemistry means here
How it ages
LMO's weak point is manganese dissolution, which speeds up at elevated temperature and damages the anode. Packs that lived in hot climates without active cooling typically fade faster.
Thermal behaviour
Manganese spinel is more thermally stable than nickel-rich cathodes, but blended LMO-NMC pouch cells still vent flammable gas when abused, and older packs may have weaker protection electronics.
Handling LMO Pouch
Collecting a Nissan Leaf ZE1 pack
40 kWh, 24 modules, about 324 kg — this is how the Ulsan, South Korea team plans the job.
Removal
Packs are dropped on a vehicle lift using the OEM procedure and a rated battery table, then isolated at the service disconnect.
Packaging
One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed.
Consolidation
Dealer and workshop returns are consolidated into full truckloads, typically eight or more packs per run.
Before the truck arrives
- Pull the service disconnect and record pack voltage
- Drain or cap coolant lines before lifting
- Photograph the pack casing and any impact damage
- Keep the VIN and pack serial together on the manifest
Ulsan, South Korea site notes
- Manufacturers can arrange recurring scrap collections.
- Declare chemistry and format at booking.
- Large packs need advance notice.
- Damaged units require special handling.
What this pack yields
lithium
2.82 kg
nickel
6.02 kg
cobalt
0.85 kg
manganese
17.59 kg
copper
11.1 kg
aluminium
12.41 kg
Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.
Rules in South Korea
Act on Resource Circulation of Electrical and Electronic Equipment and Vehicles
Regulator: Ministry of Environment, with Korea Environment Corporation
The campus operates under Korean environmental permitting and national rules on waste and resource recycling, including producer responsibility schemes. Transport follows Korean dangerous goods regulations.
Nissan Leaf ZE1 in Ulsan, South Korea: common questions
Can I drop off a Nissan Leaf ZE1 battery at Ulsan, South Korea?
Yes, by appointment. Ulsan — Korea Recovery Campus accepts whole Nissan Leaf ZE1 packs; book a collection or a drop-off slot so the site can prepare packaging and paperwork.
What happens to Nissan Leaf ZE1 modules after Ulsan, South Korea?
Intake at Ulsan, South Korea, then Graded at Yokohama, Kanagawa, then Second life at Gothenburg, Sweden, then Refined at Ningde, Fujian. At 80% SOH roughly 47% of the pack goes to second life and the rest is refined.
How should a Nissan Leaf ZE1 pack be prepared for pickup?
Pull the service disconnect and record pack voltage. Drain or cap coolant lines before lifting. Photograph the pack casing and any impact damage. Keep the VIN and pack serial together on the manifest.
Which rules apply to Nissan Leaf ZE1 recycling in South Korea?
Act on Resource Circulation of Electrical and Electronic Equipment and Vehicles, overseen by Ministry of Environment, with Korea Environment Corporation. Transport follows national dangerous goods rules, with lithium-ion batteries packaged under UN 3480 / UN 3481.
Cities collected by Ulsan, South Korea
Nissan Leaf ZE1 at other sites
Retiring Nissan Leaf ZE1 packs near Ulsan, South Korea?
Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.