EVBatteryRecycling
Second-life stagePassenger · LFP Prismatic

Mahindra XEV 9e battery recycling in Gothenburg, Sweden

Gothenburg, Sweden receives graded Mahindra XEV 9e modules that passed as grade A or B and rebuilds them into warrantied stationary storage.

Pack value at 80% SOH

2,530 USD

Hybrid Split

Second-life share

56%

At 80% SOH

Site capacity

26,000 TPA

Second-Life BESS Works

Cities served

5

From Gothenburg, Sweden

Mahindra XEV 9e pack data
Route

Where a Mahindra XEV 9e pack goes from Gothenburg, Sweden

  1. 1

    Collected via Dubai, UAE

    Whole packs enter the network at Dubai — Jebel Ali Logistics Yard, 4,962 km away, where they are weighed and de-energised.

  2. 2

    Graded at Warsaw, Mazovia

    Modules travel 838 km to Warsaw — Mazovia Grading Centre for capacity, resistance and impedance testing across all 18 modules.

  3. 3

    Second-life build at Gothenburg, Sweden

    Grade A and B modules — about 56% of a pack at 80% SOH — are matched and rebuilt into storage systems on site.

  4. 4

    Refined at Rotterdam, South Holland

    Remaining modules are shredded to black mass and refined at Rotterdam — Maasvlakte Refining Works, 802 km away.

StageFacilityDistance
Nearest intake yardDubai — Jebel Ali Logistics Yard4,962 km
Nearest grading benchWarsaw — Mazovia Grading Centre838 km
Nearest refineryRotterdam — Maasvlakte Refining Works802 km
Straight-line distances from Gothenburg, Sweden to the next facilities in the network.

Faster option

The closest direct intake sites for Mahindra XEV 9e packs are Narela, Delhi (5,870 km) and Sanand, Gujarat (6,121 km).
The pack

Inside the Mahindra XEV 9e battery

The Mahindra XEV 9e (2025) carries a 79 kWh LFP Prismatic (LiFePO4) pack with 18 modules at 400 V, weighing roughly 585 kg. Cobalt-free prismatic chemistry dominant in Indian passenger EVs and commercial fleets. Low black mass value, exceptional second-life economics.

Service yearSOHGradeValue
Year 295.7%A — BESS readyUSD 4,123
Year 492.6%A — BESS readyUSD 3,992
Year 689.5%A — BESS readyUSD 3,862
Year 886.4%A — BESS readyUSD 3,706
Year 1083.3%B — Second lifeUSD 3,110
Modelled state of health and residual value for the Mahindra XEV 9e pack.
LFP Prismatic

What the chemistry means here

01

How it ages

LFP fades slowly and fairly linearly for most of its life. Capacity loss is driven mainly by lithium inventory being locked up in the SEI layer on the graphite anode, while the cathode structure stays largely intact.

02

Thermal behaviour

LFP's olivine cathode holds its oxygen tightly, so thermal runaway typically starts at higher temperatures than nickel-rich cells and releases noticeably less heat. It is not inert: a failing LFP cell still vents flammable electrolyte vapour and hydrogen, and large prismatic cans store a lot of energy in one place.

Handling LFP Prismatic

Prismatic LFP cans are heavy and rigid: palletise them upright, restrain them against movement and keep terminals capped. Swelling is less common than in pouch cells but any bulged can goes straight to quarantine.
Passenger handling

Collecting a Mahindra XEV 9e pack

79 kWh, 18 modules, about 585 kg — this is how the Gothenburg, Sweden team plans the job.

Removing a passenger EV battery pack for recycling
01

Removal

Packs are dropped on a vehicle lift using the OEM procedure and a rated battery table, then isolated at the service disconnect.

02

Packaging

One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed.

03

Consolidation

Dealer and workshop returns are consolidated into full truckloads, typically eight or more packs per run.

Before the truck arrives

  • Pull the service disconnect and record pack voltage
  • Drain or cap coolant lines before lifting
  • Photograph the pack casing and any impact damage
  • Keep the VIN and pack serial together on the manifest

Gothenburg, Sweden site notes

  • Only graded modules are accepted.
  • Modules must include grade reports.
  • Finished systems ship by road or sea.
  • Buyer visits can be arranged.
Recovery

What this pack yields

lithium

5.86 kg

nickel

0 kg

cobalt

0 kg

manganese

0 kg

copper

17.72 kg

aluminium

21.15 kg

Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.

Compliance

Rules in Sweden

EU Battery Regulation (EU) 2023/1542 and the Swedish battery ordinance

Regulator: Swedish Environmental Protection Agency (Naturvardsverket)

The campus operates under Swedish environmental permits and the EU Battery Regulation (EU) 2023/1542, including its rules on repurposed batteries. Systems follow applicable European safety standards.

FAQ

Mahindra XEV 9e in Gothenburg, Sweden: common questions

Can I drop off a Mahindra XEV 9e battery at Gothenburg, Sweden?

Gothenburg, Sweden is a second-life bess works and does not accept whole packs from customers. Book a collection and the pack enters the network at Dubai, UAE, 4,962 km away.

What happens to Mahindra XEV 9e modules after Gothenburg, Sweden?

Collected via Dubai, UAE, then Graded at Warsaw, Mazovia, then Second-life build at Gothenburg, Sweden, then Refined at Rotterdam, South Holland. At 80% SOH roughly 56% of the pack goes to second life and the rest is refined.

How should a Mahindra XEV 9e pack be prepared for pickup?

Pull the service disconnect and record pack voltage. Drain or cap coolant lines before lifting. Photograph the pack casing and any impact damage. Keep the VIN and pack serial together on the manifest.

Which rules apply to Mahindra XEV 9e recycling in Sweden?

EU Battery Regulation (EU) 2023/1542 and the Swedish battery ordinance, overseen by Swedish Environmental Protection Agency (Naturvardsverket). Road transport follows ADR, and cross-border shipments follow the EU Waste Shipment Regulation.

Coverage

Cities collected by Gothenburg, Sweden

Retiring Mahindra XEV 9e packs near Gothenburg, Sweden?

Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.