EVBatteryRecycling
Passenger · LFP Prismatic

Mahindra XEV 9e battery recycling & second-life value

The 79 kWh prismatic hard case pack carries 18 serviceable modules at 400 V nominal. Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing.

Pack energy

79.0 kWh

Pack mass

584.6 kg

Estimated

Value at 80% SOH

2,530 USD

Hybrid Split

CO2 avoided

3,534 kg

Versus virgin material

Model a different SOH
Degradation model

State of health decay & residual value

Service yearModelled SOHGradeResidual value
Year 295.7%A — BESS ready$4,123
Year 492.6%A — BESS ready$3,992
Year 689.5%A — BESS ready$3,862
Year 886.4%A — BESS ready$3,706
Year 1083.3%B — Second life$3,110
Recovery yield

Estimated metal recovery per pack

lithium

5.86 kg

nickel

0 kg

cobalt

0 kg

manganese

0 kg

copper

17.72 kg

aluminium

21.15 kg

Yields modelled at 80% SOH with hydrometallurgical recovery efficiencies of 91% (lithium) and 98% (nickel, cobalt). Figures are indicative engineering estimates.

Pack specification

ChemistryLFP Prismatic (LiFePO4)
Cell formatPrismatic hard case
Nominal voltage400 V
Modules18
Energy density160 Wh/kg
Rated cycle life4,500 cycles
First market year2025
MarketsIndia

Take-back agreement

  • • Serial-level intake with VIN reconciliation
  • CPCB EPR certificate per consignment
  • • LME-indexed payable on contained nickel, cobalt and lithium
  • • Second-life revenue share above 75% measured SOH
  • • Net 30 settlement from grading sign-off
Step-by-step recycling guideRemoval, grading, recovery and paperwork for the Mahindra XEV 9e.
Passenger handling

Removing and shipping a Mahindra XEV 9e pack

What our crews plan for before a collection, and what we ask your team to prepare.

Removing a passenger EV battery pack for recycling
01

Removal

Packs are dropped on a vehicle lift using the OEM procedure and a rated battery table, then isolated at the service disconnect.

02

Packaging

One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed.

03

Consolidation

Dealer and workshop returns are consolidated into full truckloads, typically eight or more packs per run.

Preparation checklist

  • Pull the service disconnect and record pack voltage
  • Drain or cap coolant lines before lifting
  • Photograph the pack casing and any impact damage
  • Keep the VIN and pack serial together on the manifest
Logistics

Sites that handle the Mahindra XEV 9e

8 sites take this pack directly from customers; every other facility plays a grading, second-life or refining role.

Grading, second-life and refining sites

FAQ

Mahindra XEV 9e battery recycling: common questions

How much is a used Mahindra XEV 9e battery worth?

At 80% state of health our model values the 79 kWh pack near USD 2,530 via hybrid split. The table above shows how that changes with age.

Where can I recycle a Mahindra XEV 9e battery?

8 sites take Mahindra XEV 9e packs directly, including Chakan, Maharashtra, Sanand, Gujarat, Taloja, Maharashtra. We can also collect from your site.

Is the Mahindra XEV 9e pack suitable for second life?

Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing. Module-level testing decides the final split.

How is a Mahindra XEV 9e pack removed and shipped?

Packs are dropped on a vehicle lift using the OEM procedure and a rated battery table, then isolated at the service disconnect. One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed.

Related

Other LFP Prismatic packs

Retiring Mahindra XEV 9e packs?

Send pack counts and approximate state of health. You get a graded value split and a collection window within 48 hours.