EVBatteryRecycling
Passenger · LFP Prismatic

BYD Seal Performance battery recycling & second-life value

The 82.5 kWh prismatic hard case pack carries 1 serviceable modules at 400 V nominal. Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing.

Pack energy

82.5 kWh

Pack mass

610.5 kg

Estimated

Value at 80% SOH

2,642 USD

Hybrid Split

CO2 avoided

3,690 kg

Versus virgin material

Model a different SOH
Degradation model

State of health decay & residual value

Service yearModelled SOHGradeResidual value
Year 295.8%A — BESS ready$4,310
Year 492.7%A — BESS ready$4,174
Year 689.6%A — BESS ready$4,037
Year 886.5%A — BESS ready$3,891
Year 1083.4%B — Second life$3,267
Recovery yield

Estimated metal recovery per pack

lithium

6.12 kg

nickel

0 kg

cobalt

0 kg

manganese

0 kg

copper

18.5 kg

aluminium

22.09 kg

Yields modelled at 80% SOH with hydrometallurgical recovery efficiencies of 91% (lithium) and 98% (nickel, cobalt). Figures are indicative engineering estimates.

Pack specification

ChemistryLFP Prismatic (LiFePO4)
Cell formatPrismatic hard case
Nominal voltage400 V
Modules1
Energy density160 Wh/kg
Rated cycle life4,500 cycles
First market year2023
MarketsGlobal, India

Take-back agreement

  • • Serial-level intake with VIN reconciliation
  • CPCB EPR certificate per consignment
  • • LME-indexed payable on contained nickel, cobalt and lithium
  • • Second-life revenue share above 75% measured SOH
  • • Net 30 settlement from grading sign-off
Step-by-step recycling guideRemoval, grading, recovery and paperwork for the BYD Seal Performance.
Passenger handling

Removing and shipping a BYD Seal Performance pack

What our crews plan for before a collection, and what we ask your team to prepare.

Removing a passenger EV battery pack for recycling
01

Removal

Packs are dropped on a vehicle lift using the OEM procedure and a rated battery table, then isolated at the service disconnect.

02

Packaging

One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed.

03

Consolidation

Dealer and workshop returns are consolidated into full truckloads, typically eight or more packs per run.

Preparation checklist

  • Pull the service disconnect and record pack voltage
  • Drain or cap coolant lines before lifting
  • Photograph the pack casing and any impact damage
  • Keep the VIN and pack serial together on the manifest
Logistics

Sites that handle the BYD Seal Performance

15 sites take this pack directly from customers; every other facility plays a grading, second-life or refining role.

Grading, second-life and refining sites

FAQ

BYD Seal Performance battery recycling: common questions

How much is a used BYD Seal Performance battery worth?

At 80% state of health our model values the 82.5 kWh pack near USD 2,642 via hybrid split. The table above shows how that changes with age.

Where can I recycle a BYD Seal Performance battery?

15 sites take BYD Seal Performance packs directly, including Chakan, Maharashtra, Sanand, Gujarat, Taloja, Maharashtra. We can also collect from your site.

Is the BYD Seal Performance pack suitable for second life?

Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing. Module-level testing decides the final split.

How is a BYD Seal Performance pack removed and shipped?

Packs are dropped on a vehicle lift using the OEM procedure and a rated battery table, then isolated at the service disconnect. One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed.

Related

Other LFP Prismatic packs

Retiring BYD Seal Performance packs?

Send pack counts and approximate state of health. You get a graded value split and a collection window within 48 hours.