EVBatteryRecycling
Cross-border intakeCommercial Fleet · LFP Prismatic

BYD e6 Fleet battery recycling in Ulsan, South Korea

The BYD e6 Fleet is not sold in this market, so packs reach Ulsan, South Korea through importers, research and test fleets or cross-border consolidation. They are accepted as whole packs, with extra checks on documentation and transboundary paperwork.

Pack value at 80% SOH

2,296 USD

Hybrid Split

Second-life share

56%

At 80% SOH

Site capacity

34,000 TPA

Integrated Recovery Campus

Cities served

2

From Ulsan, South Korea

BYD e6 Fleet pack data
Route

Where a BYD e6 Fleet pack goes from Ulsan, South Korea

  1. 1

    Intake at Ulsan, South Korea

    Each pack travels in a rated crate or on a restrained pallet, with coolant drained and ports sealed. Each pack is weighed, photographed and discharged below 30% state of charge.

  2. 2

    Graded at Yokohama, Kanagawa

    Modules travel 935 km to Yokohama — Kanagawa Diagnostics Works for capacity, resistance and impedance testing across all 1 modules.

  3. 3

    Second life at Gothenburg, Sweden

    At 80% SOH about 56% of the pack qualifies for reuse and goes to Gothenburg — Nordic Second-Life Campus (8,121 km). Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing.

  4. 4

    Refined at Ningde, Fujian

    Remaining modules are shredded to black mass and refined at Ningde — Fujian Refining Base, 1,354 km away.

StageFacilityDistance
Nearest grading benchYokohama — Kanagawa Diagnostics Works935 km
Nearest second-life worksGothenburg — Nordic Second-Life Campus8,121 km
Nearest refineryNingde — Fujian Refining Base1,354 km
Straight-line distances from Ulsan, South Korea to the next facilities in the network.

Faster option

The closest direct intake sites for BYD e6 Fleet packs are Changsari, Assam (3,712 km) and Khordha, Odisha (4,578 km).
The pack

Inside the BYD e6 Fleet battery

The BYD e6 Fleet (2021) carries a 71.7 kWh LFP Prismatic (LiFePO4) pack with 1 modules at 400 V, weighing roughly 531 kg. Cobalt-free prismatic chemistry dominant in Indian passenger EVs and commercial fleets. Low black mass value, exceptional second-life economics.

Service yearSOHGradeValue
Year 295.7%A — BESS readyUSD 3,742
Year 492.6%A — BESS readyUSD 3,623
Year 689.5%A — BESS readyUSD 3,505
Year 886.4%A — BESS readyUSD 3,363
Year 1083.3%B — Second lifeUSD 2,823
Modelled state of health and residual value for the BYD e6 Fleet pack.
LFP Prismatic

What the chemistry means here

01

How it ages

LFP fades slowly and fairly linearly for most of its life. Capacity loss is driven mainly by lithium inventory being locked up in the SEI layer on the graphite anode, while the cathode structure stays largely intact.

02

Thermal behaviour

LFP's olivine cathode holds its oxygen tightly, so thermal runaway typically starts at higher temperatures than nickel-rich cells and releases noticeably less heat. It is not inert: a failing LFP cell still vents flammable electrolyte vapour and hydrogen, and large prismatic cans store a lot of energy in one place.

Handling LFP Prismatic

Prismatic LFP cans are heavy and rigid: palletise them upright, restrain them against movement and keep terminals capped. Swelling is less common than in pouch cells but any bulged can goes straight to quarantine.
Commercial Fleet handling

Collecting a BYD e6 Fleet pack

71.7 kWh, 1 modules, about 531 kg — this is how the Ulsan, South Korea team plans the job.

Removing a commercial fleet EV battery pack for recycling
01

Removal

Large packs are removed at the depot with a forklift-rated battery table and the vehicle isolated under lock-out tag-out.

02

Packaging

Each pack travels in a rated crate or on a restrained pallet, with coolant drained and ports sealed.

03

Consolidation

Depot retirements are batched against the fleet replacement schedule so collections line up with vehicle swaps.

Before the truck arrives

  • Share telematics SOH history if it is available
  • Confirm forklift access and dock height at the depot
  • Isolate high-voltage systems under lock-out tag-out
  • Declare any pack involved in a collision

Ulsan, South Korea site notes

  • Manufacturers can arrange recurring scrap collections.
  • Declare chemistry and format at booking.
  • Large packs need advance notice.
  • Damaged units require special handling.
Recovery

What this pack yields

lithium

5.32 kg

nickel

0 kg

cobalt

0 kg

manganese

0 kg

copper

16.08 kg

aluminium

19.2 kg

Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.

Compliance

Rules in South Korea

Act on Resource Circulation of Electrical and Electronic Equipment and Vehicles

Regulator: Ministry of Environment, with Korea Environment Corporation

The campus operates under Korean environmental permitting and national rules on waste and resource recycling, including producer responsibility schemes. Transport follows Korean dangerous goods regulations.

FAQ

BYD e6 Fleet in Ulsan, South Korea: common questions

Can I drop off a BYD e6 Fleet battery at Ulsan, South Korea?

Yes, by appointment. Ulsan — Korea Recovery Campus accepts whole BYD e6 Fleet packs; book a collection or a drop-off slot so the site can prepare packaging and paperwork.

What happens to BYD e6 Fleet modules after Ulsan, South Korea?

Intake at Ulsan, South Korea, then Graded at Yokohama, Kanagawa, then Second life at Gothenburg, Sweden, then Refined at Ningde, Fujian. At 80% SOH roughly 56% of the pack goes to second life and the rest is refined.

How should a BYD e6 Fleet pack be prepared for pickup?

Share telematics SOH history if it is available. Confirm forklift access and dock height at the depot. Isolate high-voltage systems under lock-out tag-out. Declare any pack involved in a collision.

Which rules apply to BYD e6 Fleet recycling in South Korea?

Act on Resource Circulation of Electrical and Electronic Equipment and Vehicles, overseen by Ministry of Environment, with Korea Environment Corporation. Transport follows national dangerous goods rules, with lithium-ion batteries packaged under UN 3480 / UN 3481.

Coverage

Cities collected by Ulsan, South Korea

Retiring BYD e6 Fleet packs near Ulsan, South Korea?

Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.