EVBatteryRecycling
Commercial Fleet · LFP Prismatic

BYD e6 Fleet battery recycling & second-life value

The 71.7 kWh prismatic hard case pack carries 1 serviceable modules at 400 V nominal. Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing.

Pack energy

71.7 kWh

Pack mass

530.6 kg

Estimated

Value at 80% SOH

2,296 USD

Hybrid Split

CO2 avoided

3,207 kg

Versus virgin material

Model a different SOH
Degradation model

State of health decay & residual value

Service yearModelled SOHGradeResidual value
Year 295.7%A — BESS ready$3,742
Year 492.6%A — BESS ready$3,623
Year 689.5%A — BESS ready$3,505
Year 886.4%A — BESS ready$3,363
Year 1083.3%B — Second life$2,823
Recovery yield

Estimated metal recovery per pack

lithium

5.32 kg

nickel

0 kg

cobalt

0 kg

manganese

0 kg

copper

16.08 kg

aluminium

19.2 kg

Yields modelled at 80% SOH with hydrometallurgical recovery efficiencies of 91% (lithium) and 98% (nickel, cobalt). Figures are indicative engineering estimates.

Pack specification

ChemistryLFP Prismatic (LiFePO4)
Cell formatPrismatic hard case
Nominal voltage400 V
Modules1
Energy density160 Wh/kg
Rated cycle life4,500 cycles
First market year2021
MarketsIndia

Take-back agreement

  • • Serial-level intake with VIN reconciliation
  • CPCB EPR certificate per consignment
  • • LME-indexed payable on contained nickel, cobalt and lithium
  • • Second-life revenue share above 75% measured SOH
  • • Net 30 settlement from grading sign-off
Step-by-step recycling guideRemoval, grading, recovery and paperwork for the BYD e6 Fleet.
Commercial Fleet handling

Removing and shipping a BYD e6 Fleet pack

What our crews plan for before a collection, and what we ask your team to prepare.

Removing a commercial fleet EV battery pack for recycling
01

Removal

Large packs are removed at the depot with a forklift-rated battery table and the vehicle isolated under lock-out tag-out.

02

Packaging

Each pack travels in a rated crate or on a restrained pallet, with coolant drained and ports sealed.

03

Consolidation

Depot retirements are batched against the fleet replacement schedule so collections line up with vehicle swaps.

Preparation checklist

  • Share telematics SOH history if it is available
  • Confirm forklift access and dock height at the depot
  • Isolate high-voltage systems under lock-out tag-out
  • Declare any pack involved in a collision
Logistics

Sites that handle the BYD e6 Fleet

8 sites take this pack directly from customers; every other facility plays a grading, second-life or refining role.

Grading, second-life and refining sites

FAQ

BYD e6 Fleet battery recycling: common questions

How much is a used BYD e6 Fleet battery worth?

At 80% state of health our model values the 71.7 kWh pack near USD 2,296 via hybrid split. The table above shows how that changes with age.

Where can I recycle a BYD e6 Fleet battery?

8 sites take BYD e6 Fleet packs directly, including Chakan, Maharashtra, Sanand, Gujarat, Taloja, Maharashtra. We can also collect from your site.

Is the BYD e6 Fleet pack suitable for second life?

Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing. Module-level testing decides the final split.

How is a BYD e6 Fleet pack removed and shipped?

Large packs are removed at the depot with a forklift-rated battery table and the vehicle isolated under lock-out tag-out. Each pack travels in a rated crate or on a restrained pallet, with coolant drained and ports sealed.

Related

Other LFP Prismatic packs

Retiring BYD e6 Fleet packs?

Send pack counts and approximate state of health. You get a graded value split and a collection window within 48 hours.