BYD e6 Fleet battery recycling in Sanand, Gujarat
Gujarat — Sanand Reverse Logistics Yard takes whole BYD e6 Fleet packs straight from fleets, dealers and workshops. Packs are weighed, de-energised and logged here before modules move on for grading or refining.
Pack value at 80% SOH
2,296 USD
Hybrid Split
Second-life share
56%
At 80% SOH
Site capacity
21,000 TPA
Reverse Logistics Yard
Cities served
7
From Sanand, Gujarat
Where a BYD e6 Fleet pack goes from Sanand, Gujarat
- 1
Intake at Sanand, Gujarat
Each pack travels in a rated crate or on a restrained pallet, with coolant drained and ports sealed. Each pack is weighed, photographed and discharged below 30% state of charge.
- 2
Graded at Pithampur, Madhya Pradesh
Modules travel 341 km to Indore — Pithampur Grading Plant for capacity, resistance and impedance testing across all 1 modules.
- 3
Second life at Butibori, Maharashtra
At 80% SOH about 56% of the pack qualifies for reuse and goes to Nagpur — Butibori Second-Life Works (714 km). Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing.
- 4
Refined at Atchutapuram, Andhra Pradesh
Remaining modules are shredded to black mass and refined at Visakhapatnam — Atchutapuram Refinery, 1,249 km away.
| Stage | Facility | Distance |
|---|---|---|
| Nearest grading bench | Indore — Pithampur Grading Plant | 341 km |
| Nearest second-life works | Nagpur — Butibori Second-Life Works | 714 km |
| Nearest refinery | Visakhapatnam — Atchutapuram Refinery | 1,249 km |
Inside the BYD e6 Fleet battery
The BYD e6 Fleet (2021) carries a 71.7 kWh LFP Prismatic (LiFePO4) pack with 1 modules at 400 V, weighing roughly 531 kg. Cobalt-free prismatic chemistry dominant in Indian passenger EVs and commercial fleets. Low black mass value, exceptional second-life economics.
| Service year | SOH | Grade | Value |
|---|---|---|---|
| Year 2 | 95.7% | A — BESS ready | USD 3,742 |
| Year 4 | 92.6% | A — BESS ready | USD 3,623 |
| Year 6 | 89.5% | A — BESS ready | USD 3,505 |
| Year 8 | 86.4% | A — BESS ready | USD 3,363 |
| Year 10 | 83.3% | B — Second life | USD 2,823 |
What the chemistry means here
How it ages
LFP fades slowly and fairly linearly for most of its life. Capacity loss is driven mainly by lithium inventory being locked up in the SEI layer on the graphite anode, while the cathode structure stays largely intact.
Thermal behaviour
LFP's olivine cathode holds its oxygen tightly, so thermal runaway typically starts at higher temperatures than nickel-rich cells and releases noticeably less heat. It is not inert: a failing LFP cell still vents flammable electrolyte vapour and hydrogen, and large prismatic cans store a lot of energy in one place.
Handling LFP Prismatic
Collecting a BYD e6 Fleet pack
71.7 kWh, 1 modules, about 531 kg — this is how the Sanand, Gujarat team plans the job.
Removal
Large packs are removed at the depot with a forklift-rated battery table and the vehicle isolated under lock-out tag-out.
Packaging
Each pack travels in a rated crate or on a restrained pallet, with coolant drained and ports sealed.
Consolidation
Depot retirements are batched against the fleet replacement schedule so collections line up with vehicle swaps.
Before the truck arrives
- Share telematics SOH history if it is available
- Confirm forklift access and dock height at the depot
- Isolate high-voltage systems under lock-out tag-out
- Declare any pack involved in a collision
Sanand, Gujarat site notes
- Plants in Sanand GIDC can align scheduled pickups with their shift patterns to avoid blocking loading docks.
- Ask for UN-approved containers at booking if you do not hold your own; they are delivered before the collection date.
- Declare state of charge; packs above 30% SOC are discharged at the yard before they are forwarded.
- Damaged packs are moved into steel containment immediately on arrival and forwarded under separate paperwork.
What this pack yields
lithium
5.32 kg
nickel
0 kg
cobalt
0 kg
manganese
0 kg
copper
16.08 kg
aluminium
19.2 kg
Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.
Rules in India
Battery Waste Management Rules 2022 (BWMR)
Regulator: Central Pollution Control Board (CPCB) and State Pollution Control Boards
The yard operates under Gujarat Pollution Control Board authorisation for storing and handling battery waste. It sits within the Battery Waste Management Rules 2022 chain as a collection and storage point, issuing custody records that follow each unit to the registered recycler that ultimately generates the producer's EPR evidence.
BYD e6 Fleet in Sanand, Gujarat: common questions
Can I drop off a BYD e6 Fleet battery at Sanand, Gujarat?
Yes, by appointment. Gujarat — Sanand Reverse Logistics Yard accepts whole BYD e6 Fleet packs; book a collection or a drop-off slot so the site can prepare packaging and paperwork.
What happens to BYD e6 Fleet modules after Sanand, Gujarat?
Intake at Sanand, Gujarat, then Graded at Pithampur, Madhya Pradesh, then Second life at Butibori, Maharashtra, then Refined at Atchutapuram, Andhra Pradesh. At 80% SOH roughly 56% of the pack goes to second life and the rest is refined.
How should a BYD e6 Fleet pack be prepared for pickup?
Share telematics SOH history if it is available. Confirm forklift access and dock height at the depot. Isolate high-voltage systems under lock-out tag-out. Declare any pack involved in a collision.
Which rules apply to BYD e6 Fleet recycling in India?
Battery Waste Management Rules 2022 (BWMR), overseen by Central Pollution Control Board (CPCB) and State Pollution Control Boards. Retired packs move as hazardous goods by road under central motor vehicle rules, and export needs Basel-compliant permissions.
Cities collected by Sanand, Gujarat
BYD e6 Fleet at other sites
Other commercial fleet packs at Sanand, Gujarat
Retiring BYD e6 Fleet packs near Sanand, Gujarat?
Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.