EVBatteryRecycling
Manufacturing ClusterOntario, Canada

EV battery recycling in Windsor

NextStar Energy cell plant across the Detroit river. Collections are run from Toronto — Ontario Recovery Campus.

EV battery recycling context in Canada

Pickup SLA

36 h

Coverage radius

138 km

Packs retiring / year

14,963

Catchment estimate

Active local names

2

Production scrap & line returns

Who we collect from in Windsor

Manufacturing clusters generate production scrap and off-spec cells during line ramp-up, warranty returns from early vehicles, and validation packs from test tracks. The material is usually single-chemistry and well documented, which makes it some of the cleanest feed in the network.

Manufacturing Cluster EV battery collection scene
NextStar Energy Stellantis
  • Cell and pack assembly plants
  • Tier-one module suppliers
  • Vehicle assembly lines
  • Validation and test centres
Process

How a Windsor collection runs

We run scheduled scrap collections from plant gates and tier-one suppliers, with dedicated bins per chemistry and a weighbridge reconciliation against each supplier's scrap log. Off-spec cells that never entered a vehicle are graded separately because their value profile is different from end-of-life packs.

  1. 1

    Book the consignment

    Share pack counts, chemistry and approximate state of health. We return an indicative value split and a slotted collection window.

  2. 2

    Compliant pickup

    Class 9 certified transport with a pre-filled dangerous goods declaration, transporter authorisation and chain-of-custody sheet. Weekly or fortnightly scheduled scrap runs.

  3. 3

    Grading via Toronto, Ontario

    Every module is tested for capacity, DC resistance and impedance so value is set on measurement, not on age.

  4. 4

    Certificate issued

    A recovery certificate with achieved percentages per metal and downstream vendor disclosure, for reporting under Provincial extended producer responsibility regulations.

Compliance

The rules in Canada

Provincial extended producer responsibility regulations

Regulator: Provincial regulators (e.g. RPRA in Ontario) and Transport Canada

Canada regulates battery end-of-life at provincial level. Ontario's Batteries Regulation and similar programmes in other provinces place collection duties on producers, though coverage of large EV batteries varies by province and is still being extended. Provincial approvals govern processing sites, and federal rules cover transport and cross-border movement.

  • Check whether your battery category is covered by the provincial EPR programme where it is sold
  • Register and report to the provincial authority where required
  • Use approved waste management facilities for storage and processing
  • Obtain export or import permits for hazardous recyclables moving across the border

Watch-out

Mixed scrap bins and undocumented off-spec cells are the main compliance risk; each plant gets chemistry-labelled containers to prevent it.
Packs

Packs we collect around Windsor

Common packs in the global market.

FAQ

Recycling in Windsor: common questions

Where can I recycle an EV battery in Windsor?

Retired EV packs in Windsor are collected on a 36-hour SLA across a 138 km radius and processed through Toronto — Ontario Recovery Campus. Book a pickup and the despatch desk confirms a window within one working day.

How much does EV battery recycling cost in Windsor?

Most healthy packs carry positive value rather than a cost: modules above 75% state of health settle at second-life rates and the remainder settles against contained metal. Heavily damaged packs can carry a handling charge.

Which rules apply to battery waste in Windsor?

Provincial extended producer responsibility regulations, overseen by Provincial regulators (e.g. RPRA in Ontario) and Transport Canada. Movements follow the Transport of Dangerous Goods Regulations, and cross-border shipments need permits under the Cross-border Movement of Hazardous Waste and Hazardous Recyclable Material Regulations.

What kind of material do you collect in Windsor?

As a manufacturing cluster, Windsor mainly produces production scrap & line returns. Collections run weekly or fortnightly scheduled scrap runs.

Retiring packs in Windsor?

Pickups within 36 hours across 138 km, with dangerous goods paperwork pre-filled.