EVBatteryRecycling
Article · Fleet & OEM Strategy

Formalising the Informal Battery Scrap Channel

A large share of retired batteries still reaches informal dismantlers, where unsafe manual breaking destroys value and creates exposure.

DO

Daniel Okafor

Reverse Logistics Lead

3 min read Updated 2025-12-11
Fleet manager reviewing a battery health dashboard in a depot office overlooking electric vans

The short answer

A large share of retired batteries still reaches informal dismantlers, where unsafe manual breaking destroys value and creates exposure. Formalisation works when registered recyclers pay transparently, collect reliably, and make compliant disposal the easier option.

On this page4 sections

Key takeaways

  1. 1Informal dismantling poses serious safety and environmental risks and loses recoverable value.
  2. 2Informal collectors have reach that formal systems can use rather than replace.
  3. 3Price transparency and prompt payment are needed to attract material into formal channels.
  4. 4Traceability and training turn informal collectors into registered partners.
01

Why informal channels persist

In many markets, informal scrap dealers have long handled lead-acid batteries and other waste, and they are now encountering lithium-ion batteries too. They offer convenience and immediate cash payment, often at the doorstep, which formal channels have struggled to match. That reach is a real strength.

The risks are also real. Manual breaking of lithium-ion cells can cause fires, toxic exposure and contamination, and informal processes typically recover only easily separated materials. For producers, batteries lost to informal channels are batteries that cannot support EPR obligations or recycled content goals.

02

Bringing collectors into the system

Formalisation works best when it builds on existing networks. Informal collectors can be registered as aggregators, trained in safe handling and supplied with appropriate packaging. In return, they receive transparent pricing, reliable collection from their premises and prompt payment, which removes the incentive to dismantle batteries themselves.

Digital tools help. Simple apps can record serial numbers, photographs and weights at collection, generate receipts and trigger payments. That data creates traceability from the collector to the recycler and supports certificate generation for producers.

  • Register collectors as aggregation partners
  • Provide training and approved packaging
  • Offer transparent prices and prompt payment
  • Record serial numbers and weights digitally
03

What producers can do

Producers can support formalisation by funding collection incentives, publishing return options clearly and working with recyclers who operate collector programmes. Deposit or buy-back schemes at the point of sale can also encourage owners to return batteries through formal routes.

Measuring progress matters. Tracking the share of batteries sold that return through registered channels shows whether interventions are working and provides evidence for regulators and stakeholders.

AspectInformalFormal
Safety controlsMinimalTrained staff, approved packaging
Material recoveryPartialComprehensive
TraceabilityNoneSerial-level records
EPR eligibilityNoYes, via registered recyclers
Informal versus formal handling

Field note

Match the informal channel's convenience and cash speed, and material follows.
Questions

Frequently asked questions

Is buying batteries from informal collectors legal?

Rules vary, but under frameworks such as India's BWMR 2022, waste batteries should move through registered entities. Working with collectors as registered aggregators keeps the chain compliant.

Why do informal dealers pay more sometimes?

They may avoid safety, compliance and processing costs. Those avoided costs are often borne by workers and the environment.

Turn this into a plan for your packs

Send pack counts, chemistry and approximate state of health. You get an indicative value split, a slotted collection window and pre-filled dangerous goods paperwork.

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