Tata Motors Starbus EV 12m battery recycling in Ningde, Fujian
Ningde, Fujian does not take whole packs. It receives black mass made from Tata Motors Starbus EV 12m modules that failed grading, and turns it into battery-grade salts.
Pack value at 80% SOH
8,007 USD
Hybrid Split
Second-life share
56%
At 80% SOH
Site capacity
48,000 TPA
Hydrometallurgical Refinery
Cities served
4
From Ningde, Fujian
Where a Tata Motors Starbus EV 12m pack goes from Ningde, Fujian
- 1
Collected via Ulsan, South Korea
Whole packs enter the network at Ulsan — Korea Recovery Campus, 1,354 km away, where they are weighed and de-energised.
- 2
Graded at Yokohama, Kanagawa
Modules travel 2,142 km to Yokohama — Kanagawa Diagnostics Works for capacity, resistance and impedance testing across all 20 modules.
- 3
Second life at Gothenburg, Sweden
At 80% SOH about 56% of the pack qualifies for reuse and goes to Gothenburg — Nordic Second-Life Campus (8,495 km). Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing.
- 4
Refining at Ningde, Fujian
Black mass from failed modules is leached and refined here into battery-grade lithium salts.
| Stage | Facility | Distance |
|---|---|---|
| Nearest intake yard | Ulsan — Korea Recovery Campus | 1,354 km |
| Nearest grading bench | Yokohama — Kanagawa Diagnostics Works | 2,142 km |
| Nearest second-life works | Gothenburg — Nordic Second-Life Campus | 8,495 km |
Faster option
Inside the Tata Motors Starbus EV 12m battery
The Tata Motors Starbus EV 12m (2021) carries a 250 kWh LFP Prismatic (LiFePO4) pack with 20 modules at 600 V, weighing roughly 1850 kg. Cobalt-free prismatic chemistry dominant in Indian passenger EVs and commercial fleets. Low black mass value, exceptional second-life economics.
| Service year | SOH | Grade | Value |
|---|---|---|---|
| Year 2 | 96.3% | A — BESS ready | USD 13,128 |
| Year 4 | 93.2% | A — BESS ready | USD 12,714 |
| Year 6 | 90.1% | A — BESS ready | USD 12,301 |
| Year 8 | 87% | A — BESS ready | USD 11,887 |
| Year 10 | 83.9% | B — Second life | USD 10,195 |
What the chemistry means here
How it ages
LFP fades slowly and fairly linearly for most of its life. Capacity loss is driven mainly by lithium inventory being locked up in the SEI layer on the graphite anode, while the cathode structure stays largely intact.
Thermal behaviour
LFP's olivine cathode holds its oxygen tightly, so thermal runaway typically starts at higher temperatures than nickel-rich cells and releases noticeably less heat. It is not inert: a failing LFP cell still vents flammable electrolyte vapour and hydrogen, and large prismatic cans store a lot of energy in one place.
Handling LFP Prismatic
Collecting a Tata Motors Starbus EV 12m pack
250 kWh, 20 modules, about 1850 kg — this is how the Ningde, Fujian team plans the job.
Removal
Roof- or floor-mounted packs are lifted by crane or gantry with the OEM lifting frame, one string at a time.
Packaging
Packs travel as individual heavy crates on flatbed or curtain-side trailers with load restraint rated for the mass.
Consolidation
Bus packs are collected per depot and per retirement window, usually a full trailer per visit.
Before the truck arrives
- Confirm crane or gantry access and lifting frame availability
- Isolate each pack string and record its voltage
- Share pack-string serials against the bus fleet number
- Plan collection around depot operating hours
Ningde, Fujian site notes
- Only black mass and scrap are accepted.
- Import eligibility must be confirmed before shipment.
- Bulk bags must be sealed and labelled.
- Settlement follows assay at intake.
What this pack yields
lithium
18.54 kg
nickel
0 kg
cobalt
0 kg
manganese
0 kg
copper
56.08 kg
aluminium
66.93 kg
Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.
Rules in China
MIIT management measures for new energy vehicle power battery recycling
Regulator: Ministry of Industry and Information Technology (MIIT)
The base operates under Chinese environmental permitting and national rules for recycling new energy vehicle batteries, including traceability requirements. Imports are subject to Chinese customs controls and solid waste import restrictions.
Tata Motors Starbus EV 12m in Ningde, Fujian: common questions
Can I drop off a Tata Motors Starbus EV 12m battery at Ningde, Fujian?
Ningde, Fujian is a hydrometallurgical refinery and does not accept whole packs from customers. Book a collection and the pack enters the network at Ulsan, South Korea, 1,354 km away.
What happens to Tata Motors Starbus EV 12m modules after Ningde, Fujian?
Collected via Ulsan, South Korea, then Graded at Yokohama, Kanagawa, then Second life at Gothenburg, Sweden, then Refining at Ningde, Fujian. At 80% SOH roughly 56% of the pack goes to second life and the rest is refined.
How should a Tata Motors Starbus EV 12m pack be prepared for pickup?
Confirm crane or gantry access and lifting frame availability. Isolate each pack string and record its voltage. Share pack-string serials against the bus fleet number. Plan collection around depot operating hours.
Which rules apply to Tata Motors Starbus EV 12m recycling in China?
MIIT management measures for new energy vehicle power battery recycling, overseen by Ministry of Industry and Information Technology (MIIT). Road transport of retired power batteries follows national dangerous goods rules, with packaging and labelling set by national standards.
Cities collected by Ningde, Fujian
Tata Motors Starbus EV 12m at other sites
Other bus packs at Ningde, Fujian
Retiring Tata Motors Starbus EV 12m packs near Ningde, Fujian?
Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.