Tata Ace EV battery recycling in Atlanta, Georgia
Atlanta, Georgia is a diagnostics site: Tata Ace EV packs arrive here from intake yards for module-level capacity, resistance and impedance testing, which decides reuse or refining.
Pack value at 80% SOH
682 USD
Hybrid Split
Second-life share
56%
At 80% SOH
Site capacity
22,000 TPA
Cell Grading & Diagnostics
Cities served
0
From Atlanta, Georgia
Where a Tata Ace EV pack goes from Atlanta, Georgia
- 1
Collected via Detroit, Michigan
Whole packs enter the network at Detroit — Michigan Closed-Loop Plant, 961 km away, where they are weighed and de-energised.
- 2
Module grading at Atlanta, Georgia
All 8 modules are tested for capacity, DC resistance and impedance, then assigned grade A to D.
- 3
Second life at Gothenburg, Sweden
At 80% SOH about 56% of the pack qualifies for reuse and goes to Gothenburg — Nordic Second-Life Campus (7,243 km). Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing.
- 4
Refined at Reno, Nevada
Remaining modules are shredded to black mass and refined at Reno — Nevada Hydrometallurgy Refinery, 3,203 km away.
| Stage | Facility | Distance |
|---|---|---|
| Nearest intake yard | Detroit — Michigan Closed-Loop Plant | 961 km |
| Nearest second-life works | Gothenburg — Nordic Second-Life Campus | 7,243 km |
| Nearest refinery | Reno — Nevada Hydrometallurgy Refinery | 3,203 km |
Faster option
Inside the Tata Ace EV battery
The Tata Ace EV (2022) carries a 21.3 kWh LFP Prismatic (LiFePO4) pack with 8 modules at 300 V, weighing roughly 158 kg. Cobalt-free prismatic chemistry dominant in Indian passenger EVs and commercial fleets. Low black mass value, exceptional second-life economics.
| Service year | SOH | Grade | Value |
|---|---|---|---|
| Year 2 | 95.6% | A — BESS ready | USD 1,111 |
| Year 4 | 92.5% | A — BESS ready | USD 1,075 |
| Year 6 | 89.4% | A — BESS ready | USD 1,040 |
| Year 8 | 86.3% | A — BESS ready | USD 994 |
| Year 10 | 83.2% | B — Second life | USD 834 |
What the chemistry means here
How it ages
LFP fades slowly and fairly linearly for most of its life. Capacity loss is driven mainly by lithium inventory being locked up in the SEI layer on the graphite anode, while the cathode structure stays largely intact.
Thermal behaviour
LFP's olivine cathode holds its oxygen tightly, so thermal runaway typically starts at higher temperatures than nickel-rich cells and releases noticeably less heat. It is not inert: a failing LFP cell still vents flammable electrolyte vapour and hydrogen, and large prismatic cans store a lot of energy in one place.
Handling LFP Prismatic
Collecting a Tata Ace EV pack
21.3 kWh, 8 modules, about 158 kg — this is how the Atlanta, Georgia team plans the job.
Removal
Large packs are removed at the depot with a forklift-rated battery table and the vehicle isolated under lock-out tag-out.
Packaging
Each pack travels in a rated crate or on a restrained pallet, with coolant drained and ports sealed.
Consolidation
Depot retirements are batched against the fleet replacement schedule so collections line up with vehicle swaps.
Before the truck arrives
- Share telematics SOH history if it is available
- Confirm forklift access and dock height at the depot
- Isolate high-voltage systems under lock-out tag-out
- Declare any pack involved in a collision
Atlanta, Georgia site notes
- Fleet depots across the south-east can book consolidated pickups to share transport cost.
- Send serial lists so grading reports map directly to your asset records.
- Damaged or recalled packs must be declared so they ship under the correct DOT provisions.
- Shrink-wrap pallets and label them with the correct UN numbers before collection.
What this pack yields
lithium
1.58 kg
nickel
0 kg
cobalt
0 kg
manganese
0 kg
copper
4.78 kg
aluminium
5.7 kg
Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.
Rules in United States
EPA universal waste rules, DOT hazardous materials regulations and state programmes
Regulator: EPA, DOT PHMSA and state environmental agencies
The centre operates under Georgia Environmental Protection Division requirements and manages spent lithium-ion batteries under the US EPA universal waste framework where applicable. Transport follows US DOT hazardous materials rules for lithium batteries.
Tata Ace EV in Atlanta, Georgia: common questions
Can I drop off a Tata Ace EV battery at Atlanta, Georgia?
Atlanta, Georgia is a cell grading & diagnostics and does not accept whole packs from customers. Book a collection and the pack enters the network at Detroit, Michigan, 961 km away.
What happens to Tata Ace EV modules after Atlanta, Georgia?
Collected via Detroit, Michigan, then Module grading at Atlanta, Georgia, then Second life at Gothenburg, Sweden, then Refined at Reno, Nevada. At 80% SOH roughly 56% of the pack goes to second life and the rest is refined.
How should a Tata Ace EV pack be prepared for pickup?
Share telematics SOH history if it is available. Confirm forklift access and dock height at the depot. Isolate high-voltage systems under lock-out tag-out. Declare any pack involved in a collision.
Which rules apply to Tata Ace EV recycling in United States?
EPA universal waste rules, DOT hazardous materials regulations and state programmes, overseen by EPA, DOT PHMSA and state environmental agencies. Shipments follow DOT PHMSA 49 CFR requirements, with damaged or defective batteries under stricter special permits and packaging.
Tata Ace EV at other sites
Other commercial fleet packs at Atlanta, Georgia
Retiring Tata Ace EV packs near Atlanta, Georgia?
Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.