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Switch Mobility EiV 12 City Bus battery recycling in Melbourne, Victoria

Melbourne — Victoria Collection Yard takes whole Switch Mobility EiV 12 City Bus packs straight from fleets, dealers and workshops. Packs are weighed, de-energised and logged here before modules move on for grading or refining.

Pack value at 80% SOH

11,209 USD

Hybrid Split

Second-life share

56%

At 80% SOH

Site capacity

12,000 TPA

Reverse Logistics Yard

Cities served

2

From Melbourne, Victoria

Switch Mobility EiV 12 City Bus pack data
Route

Where a Switch Mobility EiV 12 City Bus pack goes from Melbourne, Victoria

  1. 1

    Intake at Melbourne, Victoria

    Packs travel as individual heavy crates on flatbed or curtain-side trailers with load restraint rated for the mass. Each pack is weighed, photographed and discharged below 30% state of charge.

  2. 2

    Graded at Tuas, Singapore

    Modules travel 6,072 km to Singapore — Tuas Diagnostics Hub for capacity, resistance and impedance testing across all 24 modules.

  3. 3

    Second life at Gothenburg, Sweden

    At 80% SOH about 56% of the pack qualifies for reuse and goes to Gothenburg — Nordic Second-Life Campus (15,980 km). Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing.

  4. 4

    Refined at Ningde, Fujian

    Remaining modules are shredded to black mass and refined at Ningde — Fujian Refining Base, 7,644 km away.

StageFacilityDistance
Nearest grading benchSingapore — Tuas Diagnostics Hub6,072 km
Nearest second-life worksGothenburg — Nordic Second-Life Campus15,980 km
Nearest refineryNingde — Fujian Refining Base7,644 km
Straight-line distances from Melbourne, Victoria to the next facilities in the network.
The pack

Inside the Switch Mobility EiV 12 City Bus battery

The Switch Mobility EiV 12 City Bus (2022) carries a 350 kWh LFP Prismatic (LiFePO4) pack with 24 modules at 640 V, weighing roughly 2590 kg. Cobalt-free prismatic chemistry dominant in Indian passenger EVs and commercial fleets. Low black mass value, exceptional second-life economics.

Service yearSOHGradeValue
Year 296.4%A — BESS readyUSD 18,397
Year 493.3%A — BESS readyUSD 17,818
Year 690.2%A — BESS readyUSD 17,239
Year 887.1%A — BESS readyUSD 16,660
Year 1084%B — Second lifeUSD 14,356
Modelled state of health and residual value for the Switch Mobility EiV 12 City Bus pack.
LFP Prismatic

What the chemistry means here

01

How it ages

LFP fades slowly and fairly linearly for most of its life. Capacity loss is driven mainly by lithium inventory being locked up in the SEI layer on the graphite anode, while the cathode structure stays largely intact.

02

Thermal behaviour

LFP's olivine cathode holds its oxygen tightly, so thermal runaway typically starts at higher temperatures than nickel-rich cells and releases noticeably less heat. It is not inert: a failing LFP cell still vents flammable electrolyte vapour and hydrogen, and large prismatic cans store a lot of energy in one place.

Handling LFP Prismatic

Prismatic LFP cans are heavy and rigid: palletise them upright, restrain them against movement and keep terminals capped. Swelling is less common than in pouch cells but any bulged can goes straight to quarantine.
Bus handling

Collecting a Switch Mobility EiV 12 City Bus pack

350 kWh, 24 modules, about 2590 kg — this is how the Melbourne, Victoria team plans the job.

Removing a bus EV battery pack for recycling
01

Removal

Roof- or floor-mounted packs are lifted by crane or gantry with the OEM lifting frame, one string at a time.

02

Packaging

Packs travel as individual heavy crates on flatbed or curtain-side trailers with load restraint rated for the mass.

03

Consolidation

Bus packs are collected per depot and per retirement window, usually a full trailer per visit.

Before the truck arrives

  • Confirm crane or gantry access and lifting frame availability
  • Isolate each pack string and record its voltage
  • Share pack-string serials against the bus fleet number
  • Plan collection around depot operating hours

Melbourne, Victoria site notes

  • Declare chemistry and state of charge at booking.
  • Storage installers can book collections.
  • Damaged units require special handling.
  • Consolidated loads reduce transport cost.
Recovery

What this pack yields

lithium

25.96 kg

nickel

0 kg

cobalt

0 kg

manganese

0 kg

copper

78.51 kg

aluminium

93.7 kg

Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.

Compliance

Rules in Australia

Product Stewardship Act 2011 and state waste legislation

Regulator: DCCEEW (federal) and state EPAs

The yard operates under Victorian environmental rules administered by EPA Victoria and national battery stewardship arrangements. Transport follows the Australian Dangerous Goods Code.

FAQ

Switch Mobility EiV 12 City Bus in Melbourne, Victoria: common questions

Can I drop off a Switch Mobility EiV 12 City Bus battery at Melbourne, Victoria?

Yes, by appointment. Melbourne — Victoria Collection Yard accepts whole Switch Mobility EiV 12 City Bus packs; book a collection or a drop-off slot so the site can prepare packaging and paperwork.

What happens to Switch Mobility EiV 12 City Bus modules after Melbourne, Victoria?

Intake at Melbourne, Victoria, then Graded at Tuas, Singapore, then Second life at Gothenburg, Sweden, then Refined at Ningde, Fujian. At 80% SOH roughly 56% of the pack goes to second life and the rest is refined.

How should a Switch Mobility EiV 12 City Bus pack be prepared for pickup?

Confirm crane or gantry access and lifting frame availability. Isolate each pack string and record its voltage. Share pack-string serials against the bus fleet number. Plan collection around depot operating hours.

Which rules apply to Switch Mobility EiV 12 City Bus recycling in Australia?

Product Stewardship Act 2011 and state waste legislation, overseen by DCCEEW (federal) and state EPAs. Road movements follow the Australian Dangerous Goods Code, with lithium-ion batteries shipped as Class 9 under UN 3480 or UN 3481.

Coverage

Cities collected by Melbourne, Victoria

Retiring Switch Mobility EiV 12 City Bus packs near Melbourne, Victoria?

Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.