EVBatteryRecycling
Refining stageCommercial Fleet · NMC 811 (2170)

Rivian R1T Large Pack battery recycling in Ningde, Fujian

Ningde, Fujian does not take whole packs. It receives black mass made from Rivian R1T Large Pack modules that failed grading, and turns it into battery-grade salts.

Pack value at 80% SOH

6,328 USD

Hybrid Split

Second-life share

47%

At 80% SOH

Site capacity

48,000 TPA

Hydrometallurgical Refinery

Cities served

4

From Ningde, Fujian

Rivian R1T Large Pack pack data
Route

Where a Rivian R1T Large Pack pack goes from Ningde, Fujian

  1. 1

    Collected via Ulsan, South Korea

    Whole packs enter the network at Ulsan — Korea Recovery Campus, 1,354 km away, where they are weighed and de-energised.

  2. 2

    Graded at Yokohama, Kanagawa

    Modules travel 2,142 km to Yokohama — Kanagawa Diagnostics Works for capacity, resistance and impedance testing across all 9 modules.

  3. 3

    Second life at Gothenburg, Sweden

    At 80% SOH about 47% of the pack qualifies for reuse and goes to Gothenburg — Nordic Second-Life Campus (8,495 km). Good — grade-A modules above 80% SOH qualify for commercial-scale BESS strings.

  4. 4

    Refining at Ningde, Fujian

    Black mass from failed modules is leached and refined here into battery-grade nickel, cobalt and lithium salts.

StageFacilityDistance
Nearest intake yardUlsan — Korea Recovery Campus1,354 km
Nearest grading benchYokohama — Kanagawa Diagnostics Works2,142 km
Nearest second-life worksGothenburg — Nordic Second-Life Campus8,495 km
Straight-line distances from Ningde, Fujian to the next facilities in the network.

Faster option

The closest direct intake sites for Rivian R1T Large Pack packs are Ulsan, South Korea (1,354 km) and Dubai, UAE (6,358 km).
The pack

Inside the Rivian R1T Large Pack battery

The Rivian R1T Large Pack (2022) carries a 135 kWh NMC 811 Cylindrical 2170 pack with 9 modules at 400 V, weighing roughly 756 kg. High-nickel cylindrical cells with the strongest hydrometallurgical recovery credit per tonne of black mass.

Service yearSOHGradeValue
Year 294.6%A — BESS readyUSD 8,445
Year 490.3%A — BESS readyUSD 8,109
Year 686%A — BESS readyUSD 7,674
Year 881.7%B — Second lifeUSD 6,675
Year 1077.4%B — Second lifeUSD 5,850
Modelled state of health and residual value for the Rivian R1T Large Pack pack.
NMC 811 (2170)

What the chemistry means here

01

How it ages

NMC 811 loses capacity through a mix of SEI growth, cathode surface reconstruction and micro-cracking of nickel-rich particles. Resistance climbs faster than in LFP, which matters as much as capacity for second-life duty.

02

Thermal behaviour

High-nickel NMC cathodes release oxygen as they decompose, so once runaway starts it is fast and energetic. Cylindrical 2170 cells vent through a designed rupture point, which helps, but cell-to-cell propagation inside a tightly packed module is the main hazard.

Handling NMC 811 (2170)

Cylindrical modules are dense and often liquid-cooled: drain and cap coolant lines, check for coolant ingress, and keep modules below 30% state of charge for storage and transport.
Commercial Fleet handling

Collecting a Rivian R1T Large Pack pack

135 kWh, 9 modules, about 756 kg — this is how the Ningde, Fujian team plans the job.

Removing a commercial fleet EV battery pack for recycling
01

Removal

Large packs are removed at the depot with a forklift-rated battery table and the vehicle isolated under lock-out tag-out.

02

Packaging

Each pack travels in a rated crate or on a restrained pallet, with coolant drained and ports sealed.

03

Consolidation

Depot retirements are batched against the fleet replacement schedule so collections line up with vehicle swaps.

Before the truck arrives

  • Share telematics SOH history if it is available
  • Confirm forklift access and dock height at the depot
  • Isolate high-voltage systems under lock-out tag-out
  • Declare any pack involved in a collision

Ningde, Fujian site notes

  • Only black mass and scrap are accepted.
  • Import eligibility must be confirmed before shipment.
  • Bulk bags must be sealed and labelled.
  • Settlement follows assay at intake.
Recovery

What this pack yields

lithium

7.68 kg

nickel

49.6 kg

cobalt

6.14 kg

manganese

5.71 kg

copper

24.58 kg

aluminium

20.63 kg

Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.

Compliance

Rules in China

MIIT management measures for new energy vehicle power battery recycling

Regulator: Ministry of Industry and Information Technology (MIIT)

The base operates under Chinese environmental permitting and national rules for recycling new energy vehicle batteries, including traceability requirements. Imports are subject to Chinese customs controls and solid waste import restrictions.

FAQ

Rivian R1T Large Pack in Ningde, Fujian: common questions

Can I drop off a Rivian R1T Large Pack battery at Ningde, Fujian?

Ningde, Fujian is a hydrometallurgical refinery and does not accept whole packs from customers. Book a collection and the pack enters the network at Ulsan, South Korea, 1,354 km away.

What happens to Rivian R1T Large Pack modules after Ningde, Fujian?

Collected via Ulsan, South Korea, then Graded at Yokohama, Kanagawa, then Second life at Gothenburg, Sweden, then Refining at Ningde, Fujian. At 80% SOH roughly 47% of the pack goes to second life and the rest is refined.

How should a Rivian R1T Large Pack pack be prepared for pickup?

Share telematics SOH history if it is available. Confirm forklift access and dock height at the depot. Isolate high-voltage systems under lock-out tag-out. Declare any pack involved in a collision.

Which rules apply to Rivian R1T Large Pack recycling in China?

MIIT management measures for new energy vehicle power battery recycling, overseen by Ministry of Industry and Information Technology (MIIT). Road transport of retired power batteries follows national dangerous goods rules, with packaging and labelling set by national standards.

Coverage

Cities collected by Ningde, Fujian

Retiring Rivian R1T Large Pack packs near Ningde, Fujian?

Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.