EVBatteryRecycling
Second-life stageThree-Wheeler · LFP Prismatic

Piaggio Ape E-City battery recycling in Gothenburg, Sweden

Gothenburg, Sweden receives graded Piaggio Ape E-City modules that passed as grade A or B and rebuilds them into warrantied stationary storage.

Pack value at 80% SOH

256 USD

Hybrid Split

Second-life share

56%

At 80% SOH

Site capacity

26,000 TPA

Second-Life BESS Works

Cities served

5

From Gothenburg, Sweden

Piaggio Ape E-City pack data
Route

Where a Piaggio Ape E-City pack goes from Gothenburg, Sweden

  1. 1

    Collected via Dubai, UAE

    Whole packs enter the network at Dubai — Jebel Ali Logistics Yard, 4,962 km away, where they are weighed and de-energised.

  2. 2

    Graded at Warsaw, Mazovia

    Modules travel 838 km to Warsaw — Mazovia Grading Centre for capacity, resistance and impedance testing across all 4 modules.

  3. 3

    Second-life build at Gothenburg, Sweden

    Grade A and B modules — about 56% of a pack at 80% SOH — are matched and rebuilt into storage systems on site.

  4. 4

    Refined at Rotterdam, South Holland

    Remaining modules are shredded to black mass and refined at Rotterdam — Maasvlakte Refining Works, 802 km away.

StageFacilityDistance
Nearest intake yardDubai — Jebel Ali Logistics Yard4,962 km
Nearest grading benchWarsaw — Mazovia Grading Centre838 km
Nearest refineryRotterdam — Maasvlakte Refining Works802 km
Straight-line distances from Gothenburg, Sweden to the next facilities in the network.

Faster option

The closest direct intake sites for Piaggio Ape E-City packs are Narela, Delhi (5,870 km) and Sanand, Gujarat (6,121 km).
The pack

Inside the Piaggio Ape E-City battery

The Piaggio Ape E-City (2021) carries a 8 kWh LFP Prismatic (LiFePO4) pack with 4 modules at 60 V, weighing roughly 59 kg. Cobalt-free prismatic chemistry dominant in Indian passenger EVs and commercial fleets. Low black mass value, exceptional second-life economics.

Service yearSOHGradeValue
Year 296.8%A — BESS readyUSD 422
Year 493.7%A — BESS readyUSD 409
Year 690.6%A — BESS readyUSD 396
Year 887.5%A — BESS readyUSD 383
Year 1084.4%B — Second lifeUSD 336
Modelled state of health and residual value for the Piaggio Ape E-City pack.
LFP Prismatic

What the chemistry means here

01

How it ages

LFP fades slowly and fairly linearly for most of its life. Capacity loss is driven mainly by lithium inventory being locked up in the SEI layer on the graphite anode, while the cathode structure stays largely intact.

02

Thermal behaviour

LFP's olivine cathode holds its oxygen tightly, so thermal runaway typically starts at higher temperatures than nickel-rich cells and releases noticeably less heat. It is not inert: a failing LFP cell still vents flammable electrolyte vapour and hydrogen, and large prismatic cans store a lot of energy in one place.

Handling LFP Prismatic

Prismatic LFP cans are heavy and rigid: palletise them upright, restrain them against movement and keep terminals capped. Swelling is less common than in pouch cells but any bulged can goes straight to quarantine.
Three-Wheeler handling

Collecting a Piaggio Ape E-City pack

8 kWh, 4 modules, about 59 kg — this is how the Gothenburg, Sweden team plans the job.

Removing a three-wheeler EV battery pack for recycling
01

Removal

Packs are removed from the under-seat or rear bay; high-cycle fleet packs are checked for water ingress first.

02

Packaging

Packs are palletised in small groups inside UN-rated boxes, with dividers between units.

03

Consolidation

Fleet depots and dealer service points are scheduled as recurring milk runs rather than one-off pickups.

Before the truck arrives

  • Check for corrosion and water ingress in the pack bay
  • Flag any aftermarket or repaired packs on the manifest
  • Tape terminals and remove quick-connect plugs
  • Group packs by chemistry before collection

Gothenburg, Sweden site notes

  • Only graded modules are accepted.
  • Modules must include grade reports.
  • Finished systems ship by road or sea.
  • Buyer visits can be arranged.
Recovery

What this pack yields

lithium

0.59 kg

nickel

0 kg

cobalt

0 kg

manganese

0 kg

copper

1.79 kg

aluminium

2.14 kg

Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.

Compliance

Rules in Sweden

EU Battery Regulation (EU) 2023/1542 and the Swedish battery ordinance

Regulator: Swedish Environmental Protection Agency (Naturvardsverket)

The campus operates under Swedish environmental permits and the EU Battery Regulation (EU) 2023/1542, including its rules on repurposed batteries. Systems follow applicable European safety standards.

FAQ

Piaggio Ape E-City in Gothenburg, Sweden: common questions

Can I drop off a Piaggio Ape E-City battery at Gothenburg, Sweden?

Gothenburg, Sweden is a second-life bess works and does not accept whole packs from customers. Book a collection and the pack enters the network at Dubai, UAE, 4,962 km away.

What happens to Piaggio Ape E-City modules after Gothenburg, Sweden?

Collected via Dubai, UAE, then Graded at Warsaw, Mazovia, then Second-life build at Gothenburg, Sweden, then Refined at Rotterdam, South Holland. At 80% SOH roughly 56% of the pack goes to second life and the rest is refined.

How should a Piaggio Ape E-City pack be prepared for pickup?

Check for corrosion and water ingress in the pack bay. Flag any aftermarket or repaired packs on the manifest. Tape terminals and remove quick-connect plugs. Group packs by chemistry before collection.

Which rules apply to Piaggio Ape E-City recycling in Sweden?

EU Battery Regulation (EU) 2023/1542 and the Swedish battery ordinance, overseen by Swedish Environmental Protection Agency (Naturvardsverket). Road transport follows ADR, and cross-border shipments follow the EU Waste Shipment Regulation.

Coverage

Cities collected by Gothenburg, Sweden

Retiring Piaggio Ape E-City packs near Gothenburg, Sweden?

Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.