EVBatteryRecycling
Second-life stagePassenger · NCA Pouch

Hyundai Kona Electric battery recycling in Gothenburg, Sweden

Gothenburg, Sweden receives graded Hyundai Kona Electric modules that passed as grade A or B and rebuilds them into warrantied stationary storage.

Pack value at 80% SOH

1,711 USD

Hybrid Split

Second-life share

47%

At 80% SOH

Site capacity

26,000 TPA

Second-Life BESS Works

Cities served

5

From Gothenburg, Sweden

Hyundai Kona Electric pack data
Route

Where a Hyundai Kona Electric pack goes from Gothenburg, Sweden

  1. 1

    Collected via Dubai, UAE

    Whole packs enter the network at Dubai — Jebel Ali Logistics Yard, 4,962 km away, where they are weighed and de-energised.

  2. 2

    Graded at Warsaw, Mazovia

    Modules travel 838 km to Warsaw — Mazovia Grading Centre for capacity, resistance and impedance testing across all 8 modules.

  3. 3

    Second-life build at Gothenburg, Sweden

    Grade A and B modules — about 47% of a pack at 80% SOH — are matched and rebuilt into storage systems on site.

  4. 4

    Refined at Rotterdam, South Holland

    Remaining modules are shredded to black mass and refined at Rotterdam — Maasvlakte Refining Works, 802 km away.

StageFacilityDistance
Nearest intake yardDubai — Jebel Ali Logistics Yard4,962 km
Nearest grading benchWarsaw — Mazovia Grading Centre838 km
Nearest refineryRotterdam — Maasvlakte Refining Works802 km
Straight-line distances from Gothenburg, Sweden to the next facilities in the network.

Faster option

The closest direct intake sites for Hyundai Kona Electric packs are Dubai, UAE (4,962 km) and Narela, Delhi (5,870 km).
The pack

Inside the Hyundai Kona Electric battery

The Hyundai Kona Electric (2019) carries a 39.2 kWh NCA Pouch pack with 8 modules at 356 V, weighing roughly 212 kg. Premium nickel-cobalt pouch stacks with the highest recovery credit and the strictest safety handling class.

Service yearSOHGradeValue
Year 294.8%A — BESS readyUSD 2,129
Year 490.5%A — BESS readyUSD 2,048
Year 686.2%A — BESS readyUSD 1,956
Year 881.9%B — Second lifeUSD 1,777
Year 1077.6%B — Second lifeUSD 1,640
Modelled state of health and residual value for the Hyundai Kona Electric pack.
NCA Pouch

What the chemistry means here

01

How it ages

NCA can deliver long life when it is kept in a moderate state-of-charge window, but it is sensitive to high voltage and heat. Swelling from gas generation is a common retirement signal in pouch formats.

02

Thermal behaviour

NCA shares the oxygen-release behaviour of high-nickel cathodes and is generally considered among the more reactive EV chemistries. Pouch cells have no rigid can, so mechanical damage and swelling translate quickly into safety risk.

Handling NCA Pouch

Treat every NCA pouch module as potentially damaged until inspected: individual containment for any swelled unit, non-conductive cushioning and no compression during transport.
Passenger handling

Collecting a Hyundai Kona Electric pack

39.2 kWh, 8 modules, about 212 kg — this is how the Gothenburg, Sweden team plans the job.

Removing a passenger EV battery pack for recycling
01

Removal

Packs are dropped on a vehicle lift using the OEM procedure and a rated battery table, then isolated at the service disconnect.

02

Packaging

One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed.

03

Consolidation

Dealer and workshop returns are consolidated into full truckloads, typically eight or more packs per run.

Before the truck arrives

  • Pull the service disconnect and record pack voltage
  • Drain or cap coolant lines before lifting
  • Photograph the pack casing and any impact damage
  • Keep the VIN and pack serial together on the manifest

Gothenburg, Sweden site notes

  • Only graded modules are accepted.
  • Modules must include grade reports.
  • Finished systems ship by road or sea.
  • Buyer visits can be arranged.
Recovery

What this pack yields

lithium

2.09 kg

nickel

15.24 kg

cobalt

2.52 kg

manganese

0.25 kg

copper

7.93 kg

aluminium

5.04 kg

Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.

Compliance

Rules in Sweden

EU Battery Regulation (EU) 2023/1542 and the Swedish battery ordinance

Regulator: Swedish Environmental Protection Agency (Naturvardsverket)

The campus operates under Swedish environmental permits and the EU Battery Regulation (EU) 2023/1542, including its rules on repurposed batteries. Systems follow applicable European safety standards.

FAQ

Hyundai Kona Electric in Gothenburg, Sweden: common questions

Can I drop off a Hyundai Kona Electric battery at Gothenburg, Sweden?

Gothenburg, Sweden is a second-life bess works and does not accept whole packs from customers. Book a collection and the pack enters the network at Dubai, UAE, 4,962 km away.

What happens to Hyundai Kona Electric modules after Gothenburg, Sweden?

Collected via Dubai, UAE, then Graded at Warsaw, Mazovia, then Second-life build at Gothenburg, Sweden, then Refined at Rotterdam, South Holland. At 80% SOH roughly 47% of the pack goes to second life and the rest is refined.

How should a Hyundai Kona Electric pack be prepared for pickup?

Pull the service disconnect and record pack voltage. Drain or cap coolant lines before lifting. Photograph the pack casing and any impact damage. Keep the VIN and pack serial together on the manifest.

Which rules apply to Hyundai Kona Electric recycling in Sweden?

EU Battery Regulation (EU) 2023/1542 and the Swedish battery ordinance, overseen by Swedish Environmental Protection Agency (Naturvardsverket). Road transport follows ADR, and cross-border shipments follow the EU Waste Shipment Regulation.

Coverage

Cities collected by Gothenburg, Sweden

Retiring Hyundai Kona Electric packs near Gothenburg, Sweden?

Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.