Hyundai Ioniq 5 (E-GMP) battery recycling in Monterrey, Nuevo Leon
Monterrey — Nuevo Leon Logistics Yard takes whole Hyundai Ioniq 5 (E-GMP) packs straight from fleets, dealers and workshops. Packs are weighed, de-energised and logged here before modules move on for grading or refining.
Pack value at 80% SOH
3,403 USD
Hybrid Split
Second-life share
47%
At 80% SOH
Site capacity
15,000 TPA
Reverse Logistics Yard
Cities served
1
From Monterrey, Nuevo Leon
Where a Hyundai Ioniq 5 (E-GMP) pack goes from Monterrey, Nuevo Leon
- 1
Intake at Monterrey, Nuevo Leon
One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed. Each pack is weighed, photographed and discharged below 30% state of charge.
- 2
Graded at Atlanta, Georgia
Modules travel 1,777 km to Atlanta — Georgia Grading Centre for capacity, resistance and impedance testing across all 32 modules.
- 3
Second life at Gothenburg, Sweden
At 80% SOH about 47% of the pack qualifies for reuse and goes to Gothenburg — Nordic Second-Life Campus (8,829 km). Good — grade-A modules above 80% SOH qualify for commercial-scale BESS strings.
- 4
Refined at Reno, Nevada
Remaining modules are shredded to black mass and refined at Reno — Nevada Hydrometallurgy Refinery, 2,378 km away.
| Stage | Facility | Distance |
|---|---|---|
| Nearest grading bench | Atlanta — Georgia Grading Centre | 1,777 km |
| Nearest second-life works | Gothenburg — Nordic Second-Life Campus | 8,829 km |
| Nearest refinery | Reno — Nevada Hydrometallurgy Refinery | 2,378 km |
Inside the Hyundai Ioniq 5 (E-GMP) battery
The Hyundai Ioniq 5 (E-GMP) (2022) carries a 72.6 kWh NMC 811 Cylindrical 2170 pack with 32 modules at 697 V, weighing roughly 407 kg. High-nickel cylindrical cells with the strongest hydrometallurgical recovery credit per tonne of black mass.
| Service year | SOH | Grade | Value |
|---|---|---|---|
| Year 2 | 95.3% | A — BESS ready | USD 4,571 |
| Year 4 | 91% | A — BESS ready | USD 4,390 |
| Year 6 | 86.7% | A — BESS ready | USD 4,210 |
| Year 8 | 82.4% | B — Second life | USD 3,671 |
| Year 10 | 78.1% | B — Second life | USD 3,212 |
What the chemistry means here
How it ages
NMC 811 loses capacity through a mix of SEI growth, cathode surface reconstruction and micro-cracking of nickel-rich particles. Resistance climbs faster than in LFP, which matters as much as capacity for second-life duty.
Thermal behaviour
High-nickel NMC cathodes release oxygen as they decompose, so once runaway starts it is fast and energetic. Cylindrical 2170 cells vent through a designed rupture point, which helps, but cell-to-cell propagation inside a tightly packed module is the main hazard.
Handling NMC 811 (2170)
Collecting a Hyundai Ioniq 5 (E-GMP) pack
72.6 kWh, 32 modules, about 407 kg — this is how the Monterrey, Nuevo Leon team plans the job.
Removal
Packs are dropped on a vehicle lift using the OEM procedure and a rated battery table, then isolated at the service disconnect.
Packaging
One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed.
Consolidation
Dealer and workshop returns are consolidated into full truckloads, typically eight or more packs per run.
Before the truck arrives
- Pull the service disconnect and record pack voltage
- Drain or cap coolant lines before lifting
- Photograph the pack casing and any impact damage
- Keep the VIN and pack serial together on the manifest
Monterrey, Nuevo Leon site notes
- Cross-border shipments need permits in place well before collection.
- Plants can set up recurring scrap pickups.
- Declare chemistry and state of charge at booking.
- Damaged units are held in isolated storage.
What this pack yields
lithium
4.13 kg
nickel
26.67 kg
cobalt
3.3 kg
manganese
3.07 kg
copper
13.22 kg
aluminium
11.09 kg
Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.
Rules in Mexico
General Law for the Prevention and Integral Management of Waste (LGPGIR)
Regulator: SEMARNAT
The yard operates under Mexican federal environmental rules administered by SEMARNAT, together with Nuevo León state requirements. Cross-border shipments need hazardous waste export authorisation and US import notification, and transport follows applicable dangerous-goods rules.
Hyundai Ioniq 5 (E-GMP) in Monterrey, Nuevo Leon: common questions
Can I drop off a Hyundai Ioniq 5 (E-GMP) battery at Monterrey, Nuevo Leon?
Yes, by appointment. Monterrey — Nuevo Leon Logistics Yard accepts whole Hyundai Ioniq 5 (E-GMP) packs; book a collection or a drop-off slot so the site can prepare packaging and paperwork.
What happens to Hyundai Ioniq 5 (E-GMP) modules after Monterrey, Nuevo Leon?
Intake at Monterrey, Nuevo Leon, then Graded at Atlanta, Georgia, then Second life at Gothenburg, Sweden, then Refined at Reno, Nevada. At 80% SOH roughly 47% of the pack goes to second life and the rest is refined.
How should a Hyundai Ioniq 5 (E-GMP) pack be prepared for pickup?
Pull the service disconnect and record pack voltage. Drain or cap coolant lines before lifting. Photograph the pack casing and any impact damage. Keep the VIN and pack serial together on the manifest.
Which rules apply to Hyundai Ioniq 5 (E-GMP) recycling in Mexico?
General Law for the Prevention and Integral Management of Waste (LGPGIR), overseen by SEMARNAT. Hazardous materials transport follows SCT regulations, with lithium-ion batteries classed as Class 9.
Cities collected by Monterrey, Nuevo Leon
Hyundai Ioniq 5 (E-GMP) at other sites
Other passenger packs at Monterrey, Nuevo Leon
Retiring Hyundai Ioniq 5 (E-GMP) packs near Monterrey, Nuevo Leon?
Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.