EVBatteryRecycling
Refining stageTwo-Wheeler · NMC 811 (2170)

Ather 450X Gen 3 battery recycling in Ningde, Fujian

Ningde, Fujian does not take whole packs. It receives black mass made from Ather 450X Gen 3 modules that failed grading, and turns it into battery-grade salts.

Pack value at 80% SOH

173 USD

Hybrid Split

Second-life share

47%

At 80% SOH

Site capacity

48,000 TPA

Hydrometallurgical Refinery

Cities served

4

From Ningde, Fujian

Ather 450X Gen 3 pack data
Route

Where a Ather 450X Gen 3 pack goes from Ningde, Fujian

  1. 1

    Collected via Ulsan, South Korea

    Whole packs enter the network at Ulsan — Korea Recovery Campus, 1,354 km away, where they are weighed and de-energised.

  2. 2

    Graded at Yokohama, Kanagawa

    Modules travel 2,142 km to Yokohama — Kanagawa Diagnostics Works for capacity, resistance and impedance testing across all 2 modules.

  3. 3

    Second life at Gothenburg, Sweden

    At 80% SOH about 47% of the pack qualifies for reuse and goes to Gothenburg — Nordic Second-Life Campus (8,495 km). Good — grade-A modules above 80% SOH qualify for commercial-scale BESS strings.

  4. 4

    Refining at Ningde, Fujian

    Black mass from failed modules is leached and refined here into battery-grade nickel, cobalt and lithium salts.

StageFacilityDistance
Nearest intake yardUlsan — Korea Recovery Campus1,354 km
Nearest grading benchYokohama — Kanagawa Diagnostics Works2,142 km
Nearest second-life worksGothenburg — Nordic Second-Life Campus8,495 km
Straight-line distances from Ningde, Fujian to the next facilities in the network.

Faster option

The closest direct intake sites for Ather 450X Gen 3 packs are Changsari, Assam (2,771 km) and Khordha, Odisha (3,525 km).
The pack

Inside the Ather 450X Gen 3 battery

The Ather 450X Gen 3 (2022) carries a 3.7 kWh NMC 811 Cylindrical 2170 pack with 2 modules at 52 V, weighing roughly 21 kg. High-nickel cylindrical cells with the strongest hydrometallurgical recovery credit per tonne of black mass.

Service yearSOHGradeValue
Year 295.3%A — BESS readyUSD 233
Year 491%A — BESS readyUSD 224
Year 686.7%A — BESS readyUSD 215
Year 882.4%B — Second lifeUSD 187
Year 1078.1%B — Second lifeUSD 164
Modelled state of health and residual value for the Ather 450X Gen 3 pack.
NMC 811 (2170)

What the chemistry means here

01

How it ages

NMC 811 loses capacity through a mix of SEI growth, cathode surface reconstruction and micro-cracking of nickel-rich particles. Resistance climbs faster than in LFP, which matters as much as capacity for second-life duty.

02

Thermal behaviour

High-nickel NMC cathodes release oxygen as they decompose, so once runaway starts it is fast and energetic. Cylindrical 2170 cells vent through a designed rupture point, which helps, but cell-to-cell propagation inside a tightly packed module is the main hazard.

Handling NMC 811 (2170)

Cylindrical modules are dense and often liquid-cooled: drain and cap coolant lines, check for coolant ingress, and keep modules below 30% state of charge for storage and transport.
Two-Wheeler handling

Collecting a Ather 450X Gen 3 pack

3.7 kWh, 2 modules, about 21 kg — this is how the Ningde, Fujian team plans the job.

Removing a two-wheeler EV battery pack for recycling
01

Removal

Removable packs are unclipped by hand; fixed packs are removed at the dealer bench with the frame supported.

02

Packaging

Packs travel in UN-approved steel or plastic cages with non-conductive dividers, typically dozens per cage.

03

Consolidation

Dealer and swap-station returns are aggregated at a single point so one collection clears many units.

Before the truck arrives

  • Tape terminals and connectors on every pack
  • Separate swollen or dropped packs into their own container
  • Record serials in a single list per cage
  • Store below 30% charge away from charging racks

Ningde, Fujian site notes

  • Only black mass and scrap are accepted.
  • Import eligibility must be confirmed before shipment.
  • Bulk bags must be sealed and labelled.
  • Settlement follows assay at intake.
Recovery

What this pack yields

lithium

0.21 kg

nickel

1.36 kg

cobalt

0.17 kg

manganese

0.16 kg

copper

0.67 kg

aluminium

0.57 kg

Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.

Compliance

Rules in China

MIIT management measures for new energy vehicle power battery recycling

Regulator: Ministry of Industry and Information Technology (MIIT)

The base operates under Chinese environmental permitting and national rules for recycling new energy vehicle batteries, including traceability requirements. Imports are subject to Chinese customs controls and solid waste import restrictions.

FAQ

Ather 450X Gen 3 in Ningde, Fujian: common questions

Can I drop off a Ather 450X Gen 3 battery at Ningde, Fujian?

Ningde, Fujian is a hydrometallurgical refinery and does not accept whole packs from customers. Book a collection and the pack enters the network at Ulsan, South Korea, 1,354 km away.

What happens to Ather 450X Gen 3 modules after Ningde, Fujian?

Collected via Ulsan, South Korea, then Graded at Yokohama, Kanagawa, then Second life at Gothenburg, Sweden, then Refining at Ningde, Fujian. At 80% SOH roughly 47% of the pack goes to second life and the rest is refined.

How should a Ather 450X Gen 3 pack be prepared for pickup?

Tape terminals and connectors on every pack. Separate swollen or dropped packs into their own container. Record serials in a single list per cage. Store below 30% charge away from charging racks.

Which rules apply to Ather 450X Gen 3 recycling in China?

MIIT management measures for new energy vehicle power battery recycling, overseen by Ministry of Industry and Information Technology (MIIT). Road transport of retired power batteries follows national dangerous goods rules, with packaging and labelling set by national standards.

Coverage

Cities collected by Ningde, Fujian

Retiring Ather 450X Gen 3 packs near Ningde, Fujian?

Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.