EVBatteryRecycling
Manufacturing ClusterKarnataka, India

EV battery recycling in Kolar

Narsapura industrial area with cell-to-pack integration. Collections are run from Bengaluru — Hosur Diagnostics Centre.

Industrial and EV landscape in Karnataka

Pickup SLA

36 h

Coverage radius

145 km

Packs retiring / year

8,157

Catchment estimate

Active local names

3

Production scrap & line returns

Who we collect from in Kolar

Manufacturing clusters generate production scrap and off-spec cells during line ramp-up, warranty returns from early vehicles, and validation packs from test tracks. The material is usually single-chemistry and well documented, which makes it some of the cleanest feed in the network.

Manufacturing Cluster EV battery collection scene
Volvo Eicher Honda Motorcycle Scania
  • Cell and pack assembly plants
  • Tier-one module suppliers
  • Vehicle assembly lines
  • Validation and test centres
Process

How a Kolar collection runs

We run scheduled scrap collections from plant gates and tier-one suppliers, with dedicated bins per chemistry and a weighbridge reconciliation against each supplier's scrap log. Off-spec cells that never entered a vehicle are graded separately because their value profile is different from end-of-life packs.

  1. 1

    Book the consignment

    Share pack counts, chemistry and approximate state of health. We return an indicative value split and a slotted collection window.

  2. 2

    Compliant pickup

    Class 9 certified transport with a pre-filled dangerous goods declaration, transporter authorisation and chain-of-custody sheet. Weekly or fortnightly scheduled scrap runs.

  3. 3

    Grading via Hosur, Tamil Nadu

    Every module is tested for capacity, DC resistance and impedance so value is set on measurement, not on age.

  4. 4

    Certificate issued

    A recovery certificate with achieved percentages per metal and downstream vendor disclosure, in a form accepted for CPCB EPR filings.

Compliance

The rules in India

Battery Waste Management Rules 2022 (BWMR)

Regulator: Central Pollution Control Board (CPCB) and State Pollution Control Boards

The Battery Waste Management Rules 2022 put extended producer responsibility on everyone who places batteries on the Indian market, including EV batteries. Producers and recyclers register on the CPCB's centralised EPR portal. Registered recyclers generate EPR certificates for the quantities they process, and producers buy these to meet their collection targets. The rules also set rising material recovery targets and phase in minimum use of domestically recycled content.

  • Register as a producer on the CPCB EPR portal and file annual returns
  • Meet EPR targets with certificates from registered recyclers
  • Use recyclers holding State Pollution Control Board consent to operate
  • Plan for rising minimum recovery and recycled-content requirements

Watch-out

Mixed scrap bins and undocumented off-spec cells are the main compliance risk; each plant gets chemistry-labelled containers to prevent it.
Packs

Packs we collect around Kolar

Including models from manufacturers active in this area.

FAQ

Recycling in Kolar: common questions

Where can I recycle an EV battery in Kolar?

Retired EV packs in Kolar are collected on a 36-hour SLA across a 145 km radius and processed through Bengaluru — Hosur Diagnostics Centre. Book a pickup and the despatch desk confirms a window within one working day.

How much does EV battery recycling cost in Kolar?

Most healthy packs carry positive value rather than a cost: modules above 75% state of health settle at second-life rates and the remainder settles against contained metal. Heavily damaged packs can carry a handling charge.

Which rules apply to battery waste in Kolar?

Battery Waste Management Rules 2022 (BWMR), overseen by Central Pollution Control Board (CPCB) and State Pollution Control Boards. Retired packs move as hazardous goods by road under central motor vehicle rules, and export needs Basel-compliant permissions.

What kind of material do you collect in Kolar?

As a manufacturing cluster, Kolar mainly produces production scrap & line returns. Collections run weekly or fortnightly scheduled scrap runs.

Retiring packs in Kolar?

Pickups within 36 hours across 145 km, with dangerous goods paperwork pre-filled.