EV battery recycling in Hosur
Ather and Ola gigafactory corridor on the Karnataka border. Collections are run from Bengaluru — Hosur Diagnostics Centre.
Pickup SLA
72 h
Coverage radius
196 km
Packs retiring / year
9,527
Catchment estimate
Active local names
3
Who we collect from in Hosur
Manufacturing clusters generate production scrap and off-spec cells during line ramp-up, warranty returns from early vehicles, and validation packs from test tracks. The material is usually single-chemistry and well documented, which makes it some of the cleanest feed in the network.
- Cell and pack assembly plants
- Tier-one module suppliers
- Vehicle assembly lines
- Validation and test centres
How a Hosur collection runs
We run scheduled scrap collections from plant gates and tier-one suppliers, with dedicated bins per chemistry and a weighbridge reconciliation against each supplier's scrap log. Off-spec cells that never entered a vehicle are graded separately because their value profile is different from end-of-life packs.
- 1
Book the consignment
Share pack counts, chemistry and approximate state of health. We return an indicative value split and a slotted collection window.
- 2
Compliant pickup
Class 9 certified transport with a pre-filled dangerous goods declaration, transporter authorisation and chain-of-custody sheet. Weekly or fortnightly scheduled scrap runs.
- 3
Grading via Hosur, Tamil Nadu
Every module is tested for capacity, DC resistance and impedance so value is set on measurement, not on age.
- 4
Certificate issued
A recovery certificate with achieved percentages per metal and downstream vendor disclosure, in a form accepted for CPCB EPR filings.
The rules in India
Battery Waste Management Rules 2022 (BWMR)
Regulator: Central Pollution Control Board (CPCB) and State Pollution Control Boards
The Battery Waste Management Rules 2022 put extended producer responsibility on everyone who places batteries on the Indian market, including EV batteries. Producers and recyclers register on the CPCB's centralised EPR portal. Registered recyclers generate EPR certificates for the quantities they process, and producers buy these to meet their collection targets. The rules also set rising material recovery targets and phase in minimum use of domestically recycled content.
- Register as a producer on the CPCB EPR portal and file annual returns
- Meet EPR targets with certificates from registered recyclers
- Use recyclers holding State Pollution Control Board consent to operate
- Plan for rising minimum recovery and recycled-content requirements
Watch-out
Packs we collect around Hosur
Including models from manufacturers active in this area.
Recycling in Hosur: common questions
Where can I recycle an EV battery in Hosur?
Retired EV packs in Hosur are collected on a 72-hour SLA across a 196 km radius and processed through Bengaluru — Hosur Diagnostics Centre. Book a pickup and the despatch desk confirms a window within one working day.
How much does EV battery recycling cost in Hosur?
Most healthy packs carry positive value rather than a cost: modules above 75% state of health settle at second-life rates and the remainder settles against contained metal. Heavily damaged packs can carry a handling charge.
Which rules apply to battery waste in Hosur?
Battery Waste Management Rules 2022 (BWMR), overseen by Central Pollution Control Board (CPCB) and State Pollution Control Boards. Retired packs move as hazardous goods by road under central motor vehicle rules, and export needs Basel-compliant permissions.
What kind of material do you collect in Hosur?
As a manufacturing cluster, Hosur mainly produces production scrap & line returns. Collections run weekly or fortnightly scheduled scrap runs.
Retiring packs in Hosur?
Pickups within 72 hours across 196 km, with dangerous goods paperwork pre-filled.