EVBatteryRecycling
Refining stageThree-Wheeler · LFP Prismatic

Piaggio Ape E-City battery recycling in Ningde, Fujian

Ningde, Fujian does not take whole packs. It receives black mass made from Piaggio Ape E-City modules that failed grading, and turns it into battery-grade salts.

Pack value at 80% SOH

256 USD

Hybrid Split

Second-life share

56%

At 80% SOH

Site capacity

48,000 TPA

Hydrometallurgical Refinery

Cities served

4

From Ningde, Fujian

Piaggio Ape E-City pack data
Route

Where a Piaggio Ape E-City pack goes from Ningde, Fujian

  1. 1

    Collected via Ulsan, South Korea

    Whole packs enter the network at Ulsan — Korea Recovery Campus, 1,354 km away, where they are weighed and de-energised.

  2. 2

    Graded at Yokohama, Kanagawa

    Modules travel 2,142 km to Yokohama — Kanagawa Diagnostics Works for capacity, resistance and impedance testing across all 4 modules.

  3. 3

    Second life at Gothenburg, Sweden

    At 80% SOH about 56% of the pack qualifies for reuse and goes to Gothenburg — Nordic Second-Life Campus (8,495 km). Excellent — long calendar life makes LFP the preferred feedstock for stationary BESS repurposing.

  4. 4

    Refining at Ningde, Fujian

    Black mass from failed modules is leached and refined here into battery-grade lithium salts.

StageFacilityDistance
Nearest intake yardUlsan — Korea Recovery Campus1,354 km
Nearest grading benchYokohama — Kanagawa Diagnostics Works2,142 km
Nearest second-life worksGothenburg — Nordic Second-Life Campus8,495 km
Straight-line distances from Ningde, Fujian to the next facilities in the network.

Faster option

The closest direct intake sites for Piaggio Ape E-City packs are Changsari, Assam (2,771 km) and Khordha, Odisha (3,525 km).
The pack

Inside the Piaggio Ape E-City battery

The Piaggio Ape E-City (2021) carries a 8 kWh LFP Prismatic (LiFePO4) pack with 4 modules at 60 V, weighing roughly 59 kg. Cobalt-free prismatic chemistry dominant in Indian passenger EVs and commercial fleets. Low black mass value, exceptional second-life economics.

Service yearSOHGradeValue
Year 296.8%A — BESS readyUSD 422
Year 493.7%A — BESS readyUSD 409
Year 690.6%A — BESS readyUSD 396
Year 887.5%A — BESS readyUSD 383
Year 1084.4%B — Second lifeUSD 336
Modelled state of health and residual value for the Piaggio Ape E-City pack.
LFP Prismatic

What the chemistry means here

01

How it ages

LFP fades slowly and fairly linearly for most of its life. Capacity loss is driven mainly by lithium inventory being locked up in the SEI layer on the graphite anode, while the cathode structure stays largely intact.

02

Thermal behaviour

LFP's olivine cathode holds its oxygen tightly, so thermal runaway typically starts at higher temperatures than nickel-rich cells and releases noticeably less heat. It is not inert: a failing LFP cell still vents flammable electrolyte vapour and hydrogen, and large prismatic cans store a lot of energy in one place.

Handling LFP Prismatic

Prismatic LFP cans are heavy and rigid: palletise them upright, restrain them against movement and keep terminals capped. Swelling is less common than in pouch cells but any bulged can goes straight to quarantine.
Three-Wheeler handling

Collecting a Piaggio Ape E-City pack

8 kWh, 4 modules, about 59 kg — this is how the Ningde, Fujian team plans the job.

Removing a three-wheeler EV battery pack for recycling
01

Removal

Packs are removed from the under-seat or rear bay; high-cycle fleet packs are checked for water ingress first.

02

Packaging

Packs are palletised in small groups inside UN-rated boxes, with dividers between units.

03

Consolidation

Fleet depots and dealer service points are scheduled as recurring milk runs rather than one-off pickups.

Before the truck arrives

  • Check for corrosion and water ingress in the pack bay
  • Flag any aftermarket or repaired packs on the manifest
  • Tape terminals and remove quick-connect plugs
  • Group packs by chemistry before collection

Ningde, Fujian site notes

  • Only black mass and scrap are accepted.
  • Import eligibility must be confirmed before shipment.
  • Bulk bags must be sealed and labelled.
  • Settlement follows assay at intake.
Recovery

What this pack yields

lithium

0.59 kg

nickel

0 kg

cobalt

0 kg

manganese

0 kg

copper

1.79 kg

aluminium

2.14 kg

Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.

Compliance

Rules in China

MIIT management measures for new energy vehicle power battery recycling

Regulator: Ministry of Industry and Information Technology (MIIT)

The base operates under Chinese environmental permitting and national rules for recycling new energy vehicle batteries, including traceability requirements. Imports are subject to Chinese customs controls and solid waste import restrictions.

FAQ

Piaggio Ape E-City in Ningde, Fujian: common questions

Can I drop off a Piaggio Ape E-City battery at Ningde, Fujian?

Ningde, Fujian is a hydrometallurgical refinery and does not accept whole packs from customers. Book a collection and the pack enters the network at Ulsan, South Korea, 1,354 km away.

What happens to Piaggio Ape E-City modules after Ningde, Fujian?

Collected via Ulsan, South Korea, then Graded at Yokohama, Kanagawa, then Second life at Gothenburg, Sweden, then Refining at Ningde, Fujian. At 80% SOH roughly 56% of the pack goes to second life and the rest is refined.

How should a Piaggio Ape E-City pack be prepared for pickup?

Check for corrosion and water ingress in the pack bay. Flag any aftermarket or repaired packs on the manifest. Tape terminals and remove quick-connect plugs. Group packs by chemistry before collection.

Which rules apply to Piaggio Ape E-City recycling in China?

MIIT management measures for new energy vehicle power battery recycling, overseen by Ministry of Industry and Information Technology (MIIT). Road transport of retired power batteries follows national dangerous goods rules, with packaging and labelling set by national standards.

Coverage

Cities collected by Ningde, Fujian

Retiring Piaggio Ape E-City packs near Ningde, Fujian?

Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.