Mahindra eVerito battery recycling in Birmingham, England
Birmingham, England is a diagnostics site: Mahindra eVerito packs arrive here from intake yards for module-level capacity, resistance and impedance testing, which decides reuse or refining.
Pack value at 80% SOH
618 USD
Hybrid Split
Second-life share
47%
At 80% SOH
Site capacity
16,000 TPA
Cell Grading & Diagnostics
Cities served
3
From Birmingham, England
Where a Mahindra eVerito pack goes from Birmingham, England
- 1
Collected via Toronto, Ontario
Whole packs enter the network at Toronto — Ontario Recovery Campus, 5,558 km away, where they are weighed and de-energised.
- 2
Module grading at Birmingham, England
All 8 modules are tested for capacity, DC resistance and impedance, then assigned grade A to D.
- 3
Second life at Zwickau, Saxony
At 80% SOH about 47% of the pack qualifies for reuse and goes to Zwickau — Saxony Second-Life Works (1,011 km). Limited — accelerated manganese dissolution caps second-life warranty terms at 36 months.
- 4
Refined at Rotterdam, South Holland
Remaining modules are shredded to black mass and refined at Rotterdam — Maasvlakte Refining Works, 439 km away.
| Stage | Facility | Distance |
|---|---|---|
| Nearest intake yard | Toronto — Ontario Recovery Campus | 5,558 km |
| Nearest second-life works | Zwickau — Saxony Second-Life Works | 1,011 km |
| Nearest refinery | Rotterdam — Maasvlakte Refining Works | 439 km |
Faster option
Inside the Mahindra eVerito battery
The Mahindra eVerito (2018) carries a 21.2 kWh LMO / LMO-NMC Pouch pack with 8 modules at 288 V, weighing roughly 172 kg. Legacy manganese-rich pouch packs common in early two- and three-wheeler fleets across South Asia.
| Service year | SOH | Grade | Value |
|---|---|---|---|
| Year 2 | 94.4% | A — BESS ready | USD 761 |
| Year 4 | 90.1% | A — BESS ready | USD 732 |
| Year 6 | 85.8% | A — BESS ready | USD 696 |
| Year 8 | 81.5% | B — Second life | USD 636 |
| Year 10 | 77.2% | B — Second life | USD 591 |
What the chemistry means here
How it ages
LMO's weak point is manganese dissolution, which speeds up at elevated temperature and damages the anode. Packs that lived in hot climates without active cooling typically fade faster.
Thermal behaviour
Manganese spinel is more thermally stable than nickel-rich cathodes, but blended LMO-NMC pouch cells still vent flammable gas when abused, and older packs may have weaker protection electronics.
Handling LMO Pouch
Collecting a Mahindra eVerito pack
21.2 kWh, 8 modules, about 172 kg — this is how the Birmingham, England team plans the job.

Removal
Large packs are removed at the depot with a forklift-rated battery table and the vehicle isolated under lock-out tag-out.
Packaging
Each pack travels in a rated crate or on a restrained pallet, with coolant drained and ports sealed.
Consolidation
Depot retirements are batched against the fleet replacement schedule so collections line up with vehicle swaps.
Before the truck arrives
- Share telematics SOH history if it is available
- Confirm forklift access and dock height at the depot
- Isolate high-voltage systems under lock-out tag-out
- Declare any pack involved in a collision
Birmingham, England site notes
- Dismantlers should secure packs before collection.
- Fleet operators can book depot pickups.
- Development packs require architecture details.
- Damaged packs need prior declaration.
What this pack yields
lithium
1.5 kg
nickel
3.19 kg
cobalt
0.45 kg
manganese
9.32 kg
copper
5.88 kg
aluminium
6.58 kg
Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.
Rules in United Kingdom
Waste Batteries and Accumulators Regulations 2009
Regulator: Environment Agency and devolved regulators, with OPSS on market placement
The works operates under Environment Agency permitting in England and the UK waste batteries regulations, which place producer responsibility obligations on those placing batteries on the market. Transport follows UK dangerous goods rules based on ADR.
Mahindra eVerito in Birmingham, England: common questions
Can I drop off a Mahindra eVerito battery at Birmingham, England?
Birmingham, England is a cell grading & diagnostics and does not accept whole packs from customers. Book a collection and the pack enters the network at Toronto, Ontario, 5,558 km away.
What happens to Mahindra eVerito modules after Birmingham, England?
Collected via Toronto, Ontario, then Module grading at Birmingham, England, then Second life at Zwickau, Saxony, then Refined at Rotterdam, South Holland. At 80% SOH roughly 47% of the pack goes to second life and the rest is refined.
How should a Mahindra eVerito pack be prepared for pickup?
Share telematics SOH history if it is available. Confirm forklift access and dock height at the depot. Isolate high-voltage systems under lock-out tag-out. Declare any pack involved in a collision.
Which rules apply to Mahindra eVerito recycling in United Kingdom?
Waste Batteries and Accumulators Regulations 2009, overseen by Environment Agency and devolved regulators, with OPSS on market placement. Road transport follows ADR through the Carriage of Dangerous Goods Regulations, and exports need waste shipment approval.
Cities collected by Birmingham, England
Mahindra eVerito at other sites
Other commercial fleet packs at Birmingham, England
Retiring Mahindra eVerito packs near Birmingham, England?
Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.
