Hyundai Kona Electric battery recycling in Tuas, Singapore
Tuas, Singapore is a diagnostics site: Hyundai Kona Electric packs arrive here from intake yards for module-level capacity, resistance and impedance testing, which decides reuse or refining.
Pack value at 80% SOH
1,711 USD
Hybrid Split
Second-life share
47%
At 80% SOH
Site capacity
18,000 TPA
Cell Grading & Diagnostics
Cities served
1
From Tuas, Singapore
Where a Hyundai Kona Electric pack goes from Tuas, Singapore
- 1
Collected via Ulsan, South Korea
Whole packs enter the network at Ulsan — Korea Recovery Campus, 4,637 km away, where they are weighed and de-energised.
- 2
Module grading at Tuas, Singapore
All 8 modules are tested for capacity, DC resistance and impedance, then assigned grade A to D.
- 3
Second life at Zwickau, Saxony
At 80% SOH about 47% of the pack qualifies for reuse and goes to Zwickau — Saxony Second-Life Works (9,976 km). Selective — only low-swell pouch stacks above 82% SOH are cleared for repurposing.
- 4
Refined at Ningde, Fujian
Remaining modules are shredded to black mass and refined at Ningde — Fujian Refining Base, 3,291 km away.
| Stage | Facility | Distance |
|---|---|---|
| Nearest intake yard | Ulsan — Korea Recovery Campus | 4,637 km |
| Nearest second-life works | Zwickau — Saxony Second-Life Works | 9,976 km |
| Nearest refinery | Ningde — Fujian Refining Base | 3,291 km |
Faster option
Inside the Hyundai Kona Electric battery
The Hyundai Kona Electric (2019) carries a 39.2 kWh NCA Pouch pack with 8 modules at 356 V, weighing roughly 212 kg. Premium nickel-cobalt pouch stacks with the highest recovery credit and the strictest safety handling class.
| Service year | SOH | Grade | Value |
|---|---|---|---|
| Year 2 | 94.8% | A — BESS ready | USD 2,129 |
| Year 4 | 90.5% | A — BESS ready | USD 2,048 |
| Year 6 | 86.2% | A — BESS ready | USD 1,956 |
| Year 8 | 81.9% | B — Second life | USD 1,777 |
| Year 10 | 77.6% | B — Second life | USD 1,640 |
What the chemistry means here
How it ages
NCA can deliver long life when it is kept in a moderate state-of-charge window, but it is sensitive to high voltage and heat. Swelling from gas generation is a common retirement signal in pouch formats.
Thermal behaviour
NCA shares the oxygen-release behaviour of high-nickel cathodes and is generally considered among the more reactive EV chemistries. Pouch cells have no rigid can, so mechanical damage and swelling translate quickly into safety risk.
Handling NCA Pouch
Collecting a Hyundai Kona Electric pack
39.2 kWh, 8 modules, about 212 kg — this is how the Tuas, Singapore team plans the job.
Removal
Packs are dropped on a vehicle lift using the OEM procedure and a rated battery table, then isolated at the service disconnect.
Packaging
One pack per UN-rated pallet box, strapped and restrained, with terminals capped and coolant ports sealed.
Consolidation
Dealer and workshop returns are consolidated into full truckloads, typically eight or more packs per run.
Before the truck arrives
- Pull the service disconnect and record pack voltage
- Drain or cap coolant lines before lifting
- Photograph the pack casing and any impact damage
- Keep the VIN and pack serial together on the manifest
Tuas, Singapore site notes
- Regional shipments require import permits.
- Provide serial lists.
- Damaged packs need declaration.
- Fleet pickups can be arranged.
What this pack yields
lithium
2.09 kg
nickel
15.24 kg
cobalt
2.52 kg
manganese
0.25 kg
copper
7.93 kg
aluminium
5.04 kg
Refining-route estimate at 80% SOH. Measured module health on the bench sets the final split.
Rules in Singapore
Resource Sustainability Act 2019 and the Environmental Protection and Management Act
Regulator: National Environment Agency (NEA)
The hub operates under Singapore National Environment Agency requirements, including its producer responsibility scheme for e-waste. International shipments follow Basel Convention procedures where applicable.
Hyundai Kona Electric in Tuas, Singapore: common questions
Can I drop off a Hyundai Kona Electric battery at Tuas, Singapore?
Tuas, Singapore is a cell grading & diagnostics and does not accept whole packs from customers. Book a collection and the pack enters the network at Ulsan, South Korea, 4,637 km away.
What happens to Hyundai Kona Electric modules after Tuas, Singapore?
Collected via Ulsan, South Korea, then Module grading at Tuas, Singapore, then Second life at Zwickau, Saxony, then Refined at Ningde, Fujian. At 80% SOH roughly 47% of the pack goes to second life and the rest is refined.
How should a Hyundai Kona Electric pack be prepared for pickup?
Pull the service disconnect and record pack voltage. Drain or cap coolant lines before lifting. Photograph the pack casing and any impact damage. Keep the VIN and pack serial together on the manifest.
Which rules apply to Hyundai Kona Electric recycling in Singapore?
Resource Sustainability Act 2019 and the Environmental Protection and Management Act, overseen by National Environment Agency (NEA). Dangerous goods movements follow SCDF and MPA requirements, with frequent sea transhipment under the IMDG Code.
Cities collected by Tuas, Singapore
Hyundai Kona Electric at other sites
Retiring Hyundai Kona Electric packs near Tuas, Singapore?
Share pack counts and condition. The despatch desk confirms a collection window within one working day and sends the right packaging.